IAC logo
IAC Assessment: IA0207
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IA0207
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Iowa State University
Assessment Year 1998
Principal Product thermal fixture molds
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 103,000
Annual Production 10,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $244,072 9,755,276 kWh $0.03
Electricity Demand $143,374 22,392 kW-months/year $6.40
TOTAL ENERGY COSTS $396,706
RECOMMENDED SAVINGS* $172,233 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,014
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$109,522
Cost:
$345,000
$161,869 6,425,264 $50,388 8,294 $(-102,735) (-27,396) - - - - - - $161,869
6,425,264
kWh
$50,388
8,294
kW-months/year
$(-102,735)
(-27,396)
MMBtu
-
-
lb
-
-
$
-
-
$
02: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$46,000
Cost:
$12,000
- - - - - - - - $46,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$46,000
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,193
Cost:
$1,348
$4,232 167,937 $1,961 323 - - - - - - - - $4,232
167,937
kWh
$1,961
323
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,781
Cost:
$4,185
$2,550 101,114 $2,231 367 - - - - - - - - $2,550
101,114
kWh
$2,231
367
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,212
Cost:
$82
$1,505 59,789 $707 116 - - - - - - - - $1,505
59,789
kWh
$707
116
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$828
Cost:
$25
$566 22,567 $262 43 - - - - - - - - $566
22,567
kWh
$262
43
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,697
Cost:
$7,990
- - - - - - $945 54,000 - - $1,752 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$945
54,000
lb
-
-
$
$1,752
-
$
TOTAL RECOMMENDED Savings:
$172,233
Cost:
$370,630
$170,722 6,776,671 $55,549 9,143 $(-102,735) (-27,396) $945 54,000 $46,000 - $1,752 - $170,722
6,776,671
kWh
$55,549
9,143
kW-months/year
$(-102,735)
(-27,396)
MMBtu
$945
54,000
lb
$46,000
-
$
$1,752
-
$
TOTAL IMPLEMENTED Savings:
$14,014
Cost:
$5,640
$8,853 351,407 $5,161 849 - - - - - - - - $8,853
351,407
kWh
$5,161
849
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes