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IAC Assessment: IA0207
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IAC Assessment: IA0207
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IAC Center Iowa State University
Assessment Year 1998
Principal Product thermal fixture molds
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 103,000
Annual Production 10,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $244,072 9,755,276 kWh $0.03
Electricity Demand $143,374 22,392 kW-months/year $6.40
TOTAL ENERGY COSTS $396,706
RECOMMENDED SAVINGS* $172,233 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,014
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$109,522
Cost:
$345,000
$161,869 6,425,264 $50,388 8,294 $(-102,735) (-27,396) - - - - - - $161,869
6,425,264
kWh
$50,388
8,294
kW-months/year
$(-102,735)
(-27,396)
MMBtu
-
-
lb
-
-
$
-
-
$
02: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$46,000
Cost:
$12,000
- - - - - - - - $46,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$46,000
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,193
Cost:
$1,348
$4,232 167,937 $1,961 323 - - - - - - - - $4,232
167,937
kWh
$1,961
323
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,781
Cost:
$4,185
$2,550 101,114 $2,231 367 - - - - - - - - $2,550
101,114
kWh
$2,231
367
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,212
Cost:
$82
$1,505 59,789 $707 116 - - - - - - - - $1,505
59,789
kWh
$707
116
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$828
Cost:
$25
$566 22,567 $262 43 - - - - - - - - $566
22,567
kWh
$262
43
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,697
Cost:
$7,990
- - - - - - $945 54,000 - - $1,752 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$945
54,000
lb
-
-
$
$1,752
-
$
TOTAL RECOMMENDED Savings:
$172,233
Cost:
$370,630
$170,722 6,776,671 $55,549 9,143 $(-102,735) (-27,396) $945 54,000 $46,000 - $1,752 - $170,722
6,776,671
kWh
$55,549
9,143
kW-months/year
$(-102,735)
(-27,396)
MMBtu
$945
54,000
lb
$46,000
-
$
$1,752
-
$
TOTAL IMPLEMENTED Savings:
$14,014
Cost:
$5,640
$8,853 351,407 $5,161 849 - - - - - - - - $8,853
351,407
kWh
$5,161
849
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes