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IAC Assessment: IA0222
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IAC Assessment: IA0222
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IAC Center Iowa State University
Assessment Year 1999
Principal Product Parts Washers
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 56,400
Annual Production 25,000 Pounds
Production Hrs. Annual 5,500
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $51,504 764,361 kWh $0.07
Electricity Demand $24,369 2,604 kW-months/year $9.36
Natural Gas $44,005 7,397 MMBtu $5.95
TOTAL ENERGY COSTS $123,367
RECOMMENDED SAVINGS* $244,230 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $204,905
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Gaseous Waste Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Gaseous Waste Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ lb $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$13,656
Cost:
$1,064
$8,297 274,619 $5,359 576 - - - - - - - - $8,297
274,619
kWh
$5,359
576
kW-months/year
-
-
lb
-
-
lb
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$561
Cost:
$931
$561 18,757 - - - - - - - - - - $561
18,757
kWh
-
-
kW-months/year
-
-
lb
-
-
lb
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$391
Cost:
$33
$212 7,034 $179 19 - - - - - - - - $212
7,034
kWh
$179
19
kW-months/year
-
-
lb
-
-
lb
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$421
Cost:
$226
$245 8,206 $176 22 - - - - - - - - $245
8,206
kWh
$176
22
kW-months/year
-
-
lb
-
-
lb
-
-
$
-
-
$
05: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$5,097
Cost:
$3,584
- - - - $5,097 - - - - - - - -
-
kWh
-
-
kW-months/year
$5,097
-
lb
-
-
lb
-
-
$
-
-
$
06: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$3,600
Cost:
$900
- - - - - - $3,600 4,245 - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$3,600
4,245
lb
-
-
$
-
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,900
Cost:
$3,000
- - - - $2,900 104,000 - - - - - - -
-
kWh
-
-
kW-months/year
$2,900
104,000
lb
-
-
lb
-
-
$
-
-
$
08: 4.451 ADD ADDITIONAL PRODUCTION SHIFT Savings:
$199,932
Cost:
$425,000
$1,932 63,892 - - - - - - $198,000 - - - $1,932
63,892
kWh
-
-
kW-months/year
-
-
lb
-
-
lb
$198,000
-
$
-
-
$
09: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$17,160
Cost:
$25,792
- - - - - - - - $17,160 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
lb
$17,160
-
$
-
-
$
10: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$512
Cost:
$1,200
- - - - - - - - - - $512 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
lb
-
-
$
$512
-
$
TOTAL RECOMMENDED Savings:
$244,230
Cost:
$461,730
$11,247 372,508 $5,714 617 $7,997 104,000 $3,600 4,245 $215,160 - $512 - $11,247
372,508
kWh
$5,714
617
kW-months/year
$7,997
104,000
lb
$3,600
4,245
lb
$215,160
-
$
$512
-
$
TOTAL IMPLEMENTED Savings:
$204,905
Cost:
$427,090
$2,950 97,889 $355 41 - - $3,600 4,245 $198,000 - - - $2,950
97,889
kWh
$355
41
kW-months/year
-
-
lb
$3,600
4,245
lb
$198,000
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Gaseous Waste Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Gaseous Waste Personnel Changes Ancillary Material Cost