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IAC Assessment: IA0242
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IAC Assessment: IA0242
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IAC Center Iowa State University
Assessment Year 2000
Principal Product HVAC replacement parts
NAICS n/a
SIC 3585 - Refrigeration And Heating Equipment
Sales $10,000,000-$50,000,000
# of Employees 137
Plant Area (Sq.Ft.) 352,000
Annual Production 3,300,000 Pieces
Production Hrs. Annual 2,210
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $71,586 2,023,740 kWh $0.04
Electricity Demand $34,350 6,000 kW-months/year $5.73
Natural Gas $14,381 4,750 MMBtu $3.03
TOTAL ENERGY COSTS $124,732
RECOMMENDED SAVINGS* $16,991 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Gaseous Waste Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Water Disposal Gaseous Waste Personnel Changes Administrative Changes Water Consumption
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ $ $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,701
Cost:
$169
$2,084 72,098 $2,617 329 - - - - - - - - - - $2,084
72,098
kWh
$2,617
329
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$833
Cost:
$1,167
$459 15,826 $374 48 - - - - - - - - - - $459
15,826
kWh
$374
48
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$604
Cost:
$2,000
$337 11,723 $267 34 - - - - - - - - - - $337
11,723
kWh
$267
34
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$276
Cost:
$45
$170 5,862 $106 13 - - - - - - - - - - $170
5,862
kWh
$106
13
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
05: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$79
Cost:
$25
$31 1,172 $48 6 - - - - - - - - - - $31
1,172
kWh
$48
6
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
06: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$1,636
Cost:
$675
- - - - $629 358,826 - - - - - - $1,007 - -
-
kWh
-
-
kW-months/year
$629
358,826
Tgal
-
-
lb
-
-
$
-
-
$
$1,007
-
Tgal
07: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$448
Cost:
$890
- - - - - - $448 2,863 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$448
2,863
lb
-
-
$
-
-
$
-
-
Tgal
08: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$4,883
Cost:
$123
- - - - - - - - $4,883 - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
$4,883
-
$
-
-
$
-
-
Tgal
09: 4.812 APPLY FOR INVESTMENT INCENTIVES Savings:
$3,531
Cost:
$250
- - - - - - - - - - $3,531 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
$3,531
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$16,991
Cost:
$5,344
$3,081 106,681 $3,412 430 $629 358,826 $448 2,863 $4,883 - $3,531 - $1,007 - $3,081
106,681
kWh
$3,412
430
kW-months/year
$629
358,826
Tgal
$448
2,863
lb
$4,883
-
$
$3,531
-
$
$1,007
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Water Disposal Gaseous Waste Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Water Disposal Gaseous Waste Personnel Changes Administrative Changes Water Consumption