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IAC Assessment: IA0259
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IAC Assessment: IA0259
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IAC Center Iowa State University
Assessment Year 2000
Principal Product electronic scoreboards
NAICS n/a
SIC 3669 - Communications Equipment, Nec
Sales $10,000,000-$50,000,000
# of Employees 91
Plant Area (Sq.Ft.) 71,670
Annual Production 2,800 Pieces
Production Hrs. Annual 2,210
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $33,815 706,624 kWh $0.05
Electricity Demand $14,118 2,400 kW-months/year $5.88
Natural Gas $16,118 3,300 MMBtu $4.88
TOTAL ENERGY COSTS $64,797
RECOMMENDED SAVINGS* $200,241 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,460
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Water Consumption Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Water Consumption
$ kWh $ kW-months/year $ gal $ lb $ $ $ Tgal
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,066
Cost:
$100
$3,019 64,185 $2,047 348 - - - - - - - - $3,019
64,185
kWh
$2,047
348
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
Tgal
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$530
Cost:
$1,073
$530 11,137 - - - - - - - - - - $530
11,137
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,277
Cost:
$139
$759 16,120 $518 88 - - - - - - - - $759
16,120
kWh
$518
88
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
Tgal
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$248
Cost:
$58
$147 3,224 $101 18 - - - - - - - - $147
3,224
kWh
$101
18
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
Tgal
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$120
Cost:
$40
$73 1,465 $47 8 - - - - - - - - $73
1,465
kWh
$47
8
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
Tgal
06: 3.5145 RECOVER AND REUSE SPENT ACID BATHS Savings:
$58,747
Cost:
$2,500
$(-388) (-8,206) $(-265) (-45) $59,400 1,188 - - - - - - $(-388)
(-8,206)
kWh
$(-265)
(-45)
kW-months/year
$59,400
1,188
gal
-
-
lb
-
-
$
-
-
Tgal
07: 3.4157 REPLACE WATER COOLING ON PROCESSES WITH AIR COOLING Savings:
$1,445
Cost:
$5,020
- - - - - - - - - - $1,445 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
$1,445
-
Tgal
08: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$208
Cost:
$30
- - - - - - $208 2,600 - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$208
2,600
lb
-
-
$
-
-
Tgal
09: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$132,600
Cost:
$250,000
- - - - - - - - $132,600 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$132,600
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$200,241
Cost:
$258,960
$4,140 87,925 $2,448 417 $59,400 1,188 $208 2,600 $132,600 - $1,445 - $4,140
87,925
kWh
$2,448
417
kW-months/year
$59,400
1,188
gal
$208
2,600
lb
$132,600
-
$
$1,445
-
Tgal
TOTAL IMPLEMENTED Savings:
$3,460
Cost:
$6,262
$1,289 27,257 $518 88 - - $208 2,600 - - $1,445 - $1,289
27,257
kWh
$518
88
kW-months/year
-
-
gal
$208
2,600
lb
-
-
$
$1,445
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ Tgal
Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Water Consumption Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Water Consumption