Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Iowa State University |
|---|---|
| Assessment Year | 2002 |
| Principal Product | Plumbing Specialties |
| NAICS | n/a |
| SIC | 3053 - Gaskets, Packing And Sealing Devices |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 350 |
| Plant Area (Sq.Ft.) | 265,000 |
| Annual Production | 29,780 Tons |
| Production Hrs. Annual | 6,240 |
| Location (State) | NE |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $90,784 | 2,501,100 | kWh | $0.04 |
| Electricity Demand | $23,846 | 5,880 | kW-months/year | $4.06 |
| Natural Gas | $112,623 | 14,918 | MMBtu | $7.55 |
| TOTAL ENERGY COSTS | $242,867 | |||
| RECOMMENDED SAVINGS* | $182,851 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $123,017 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $2,719 Cost: $452 |
$2,227 | 61,686 | $492 | 121 | - | - | - | - |
$2,227 61,686 kWh |
$492 121 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $827 Cost: $20 |
$680 | 18,844 | $147 | 36 | - | - | - | - |
$680 18,844 kWh |
$147 36 kW-months/year |
- - MMBtu |
- - $ |
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| 03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $3,342 Cost: $9,785 |
$2,748 | 76,128 | $594 | 146 | - | - | - | - |
$2,748 76,128 kWh |
$594 146 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $7,641 Cost: $10,125 |
$(-420) | (-11,640) | $(-236) | (-58) | $8,297 | 1,099 | - | - |
$(-420) (-11,640) kWh |
$(-236) (-58) kW-months/year |
$8,297 1,099 MMBtu |
- - $ |
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| 05: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION |
Savings: $337 Cost: $400 |
- | - | - | - | $337 | 45 | - | - |
- - kWh |
- - kW-months/year |
$337 45 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT |
Savings: $55,665 Cost: $150,000 |
- | - | - | - | - | - | $55,665 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$55,665 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 3.2176 INCREASE USE OF AUTOMATION |
Savings: $112,320 Cost: $132,000 |
- | - | - | - | - | - | $112,320 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$112,320 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $182,851 Cost: $302,782 |
$5,235 | 145,018 | $997 | 245 | $8,634 | 1,144 | $167,985 | - | $5,235 145,018 kWh |
$997 245 kW-months/year |
$8,634 1,144 MMBtu |
$167,985 - $ |
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| TOTAL IMPLEMENTED |
Savings: $123,017 Cost: $142,977 |
$1,807 | 50,046 | $256 | 63 | $8,634 | 1,144 | $112,320 | - | $1,807 50,046 kWh |
$256 63 kW-months/year |
$8,634 1,144 MMBtu |
$112,320 - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||