Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Iowa State University |
|---|---|
| Assessment Year | 2005 |
| Principal Product | Plastic and Composite Trim Components |
| NAICS | 326199 - All Other Plastics Product Manufacturing |
| SIC | 3089 - Plastics Products, Nec |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 200 |
| Plant Area (Sq.Ft.) | 98,000 |
| Annual Production | 2,108,000 Pieces |
| Production Hrs. Annual | 6,240 |
| Location (State) | IA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $174,020 | 5,697,260 | kWh | $0.03 |
| Electricity Demand | $142,729 | 17,148 | kW-months/year | $8.32 |
| Electricity Fees | $13,343 | - | $ | - |
| Natural Gas | $137,376 | 13,901 | MMBtu | $9.88 |
| TOTAL ENERGY COSTS | $467,468 | |||
| RECOMMENDED SAVINGS* | $186,602 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $170,604 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Primary Product | Electricity Usage | Electricity Demand | Natural Gas | Primary Product | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $8,267 Cost: $1,000 |
$5,385 | 175,967 | $2,882 | 341 | - | - | - | - |
$5,385 175,967 kWh |
$2,882 341 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,492 Cost: $40 |
$974 | 31,824 | $518 | 61 | - | - | - | - |
$974 31,824 kWh |
$518 61 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $2,641 Cost: $1,300 |
$1,781 | 58,206 | $860 | 113 | - | - | - | - |
$1,781 58,206 kWh |
$860 113 kW-months/year |
- - MMBtu |
- - $ |
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| 04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $3,041 Cost: $3,729 |
$3,041 | 99,403 | - | - | - | - | - | - |
$3,041 99,403 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
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| 05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE |
Savings: $3,029 Cost: $250 |
$1,890 | 61,770 | - | - | $1,139 | 131 | - | - |
$1,890 61,770 kWh |
- - kW-months/year |
$1,139 131 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $5,795 Cost: $3,729 |
$3,643 | 119,057 | $2,152 | 254 | - | - | - | - |
$3,643 119,057 kWh |
$2,152 254 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK |
Savings: $162,337 Cost: $10,000 |
- | - | - | - | - | - | $162,337 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$162,337 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $186,602 Cost: $20,048 |
$16,714 | 546,227 | $6,412 | 769 | $1,139 | 131 | $162,337 | - | $16,714 546,227 kWh |
$6,412 769 kW-months/year |
$1,139 131 MMBtu |
$162,337 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $170,604 Cost: $11,000 |
$5,385 | 175,967 | $2,882 | 341 | - | - | $162,337 | - | $5,385 175,967 kWh |
$2,882 341 kW-months/year |
- - MMBtu |
$162,337 - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Primary Product | Electricity Usage | Electricity Demand | Natural Gas | Primary Product | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||