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IAC Assessment: IA0394
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IAC Assessment: IA0394
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IAC Center Iowa State University
Assessment Year 2006
Principal Product Ammunition
NAICS 332992 - Small Arms Ammunition Manufacturing
SIC 3482 - Small Arms Ammunition
Sales $100,000,000-$500,000,000
# of Employees 1,100
Plant Area (Sq.Ft.) 960,000
Annual Production 52,900,000 Pounds
Production Hrs. Annual 8,736
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $965,627 25,047,000 kWh $0.04
Electricity Demand $391,859 51,840 kW-months/year $7.56
Natural Gas $1,375,982 162,418 MMBtu $8.47
TOTAL ENERGY COSTS $2,733,468
RECOMMENDED SAVINGS* $145,207 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $77,436
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$41,729
Cost:
$4,200
$32,813 863,510 $8,916 1,188 - - $32,813
863,510
kWh
$8,916
1,188
kW-months/year
-
-
MMBtu
02: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$24,709
Cost:
$6,500
$19,788 520,684 $4,921 728 - - $19,788
520,684
kWh
$4,921
728
kW-months/year
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$10,998
Cost:
$25
$8,626 227,005 $2,372 316 - - $8,626
227,005
kWh
$2,372
316
kW-months/year
-
-
MMBtu
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$6,184
Cost:
$74
$4,864 127,896 $1,320 175 - - $4,864
127,896
kWh
$1,320
175
kW-months/year
-
-
MMBtu
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$17,292
Cost:
$44,400
$11,203 294,840 $6,089 810 - - $11,203
294,840
kWh
$6,089
810
kW-months/year
-
-
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$16,584
Cost:
$15,900
$(-1,335) (-35,119) $(-363) (-48) $18,282 2,156 $(-1,335)
(-35,119)
kWh
$(-363)
(-48)
kW-months/year
$18,282
2,156
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$25,628
Cost:
$15,200
$(-445) (-11,706) $(-121) (-16) $26,194 3,089 $(-445)
(-11,706)
kWh
$(-121)
(-16)
kW-months/year
$26,194
3,089
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,083
Cost:
$1,969
- - - - $2,083 246 -
-
kWh
-
-
kW-months/year
$2,083
246
MMBtu
TOTAL RECOMMENDED Savings:
$145,207
Cost:
$88,268
$75,514 1,987,110 $23,134 3,153 $46,559 5,491 $75,514
1,987,110
kWh
$23,134
3,153
kW-months/year
$46,559
5,491
MMBtu
TOTAL IMPLEMENTED Savings:
$77,436
Cost:
$10,725
$61,227 1,611,199 $16,209 2,232 - - $61,227
1,611,199
kWh
$16,209
2,232
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas