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IAC Assessment: IA0406
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IAC Assessment: IA0406
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IAC Center Iowa State University
Assessment Year 2007
Principal Product Concrete Pipe
NAICS 327310 - Cement Manufacturing
SIC 3241 - Cement, Hydraulic
Sales $10,000,000-$50,000,000
# of Employees 33
Plant Area (Sq.Ft.) 65,520
Annual Production 80,000 Tons
Production Hrs. Annual 2,168
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $28,829 651,000 kWh $0.04
Electricity Demand $20,911 417 kW-months/year $50.15
Natural Gas $92,955 10,078 MMBtu $9.22
TOTAL ENERGY COSTS $142,695
RECOMMENDED SAVINGS* $33,867 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,085
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,718
Cost:
$500
$1,783 40,433 $935 224 - - $1,783
40,433
kWh
$935
224
kW-months/year
-
-
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$896
Cost:
$100
$545 12,360 $351 84 - - $545
12,360
kWh
$351
84
kW-months/year
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$364
Cost:
$25
$239 5,420 $125 30 - - $239
5,420
kWh
$125
30
kW-months/year
-
-
MMBtu
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$7,396
Cost:
$1,000
- - - - $7,396 802 -
-
kWh
-
-
kW-months/year
$7,396
802
MMBtu
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$386
Cost:
$55
$386 8,760 - - - - $386
8,760
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$507
Cost:
$100
- - - - $507 58 -
-
kWh
-
-
kW-months/year
$507
58
MMBtu
07: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$21,600
Cost:
$10,000
- - - - $21,600 2,343 -
-
kWh
-
-
kW-months/year
$21,600
2,343
MMBtu
TOTAL RECOMMENDED Savings:
$33,867
Cost:
$11,780
$2,953 66,973 $1,411 338 $29,503 3,203 $2,953
66,973
kWh
$1,411
338
kW-months/year
$29,503
3,203
MMBtu
TOTAL IMPLEMENTED Savings:
$26,085
Cost:
$10,725
$2,567 58,213 $1,411 338 $22,107 2,401 $2,567
58,213
kWh
$1,411
338
kW-months/year
$22,107
2,401
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas