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IAC Assessment: IA0448
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IAC Assessment: IA0448
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IAC Center Iowa State University
Assessment Year 2010
Principal Product printed paper
NAICS 323120 - Support Activities for Printing
SIC 2761 - Manifold Business Forms
Sales $50,000,000-$100,000,000
# of Employees 185
Plant Area (Sq.Ft.) 150,000
Annual Production 72,500,000 Pounds
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $556,735 7,852,754 kWh $0.07
Electricity Demand $110,431 21,024 kW-months/year $5.25
Natural Gas $79,978 7,909 MMBtu $10.11
TOTAL ENERGY COSTS $747,144
RECOMMENDED SAVINGS* $59,333 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $49,939
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,064
Cost:
$560
$4,544 62,903 $520 87 - - $4,544
62,903
kWh
$520
87
kW-months/year
-
-
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$21,840
Cost:
$1,000
- - - - $21,840 2,084 -
-
kWh
-
-
kW-months/year
$21,840
2,084
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,986
Cost:
$50
$1,712 23,712 $274 46 - - $1,712
23,712
kWh
$274
46
kW-months/year
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,736
Cost:
$1,440
$10,118 140,144 $1,618 270 - - $10,118
140,144
kWh
$1,618
270
kW-months/year
-
-
MMBtu
05: 2.7314 REDUCE VENTILATION AIR Savings:
$1,274
Cost:
$2,000
$1,274 17,644 - - - - $1,274
17,644
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$2,798
Cost:
$800
- - - - $2,798 277 -
-
kWh
-
-
kW-months/year
$2,798
277
MMBtu
07: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$371
Cost:
$1,000
- - - - $371 37 -
-
kWh
-
-
kW-months/year
$371
37
MMBtu
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,763
Cost:
$2,360
- - - - $5,763 570 -
-
kWh
-
-
kW-months/year
$5,763
570
MMBtu
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,501
Cost:
$6,360
$7,330 101,525 $1,171 196 - - $7,330
101,525
kWh
$1,171
196
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$59,333
Cost:
$15,570
$24,978 345,928 $3,583 599 $30,772 2,968 $24,978
345,928
kWh
$3,583
599
kW-months/year
$30,772
2,968
MMBtu
TOTAL IMPLEMENTED Savings:
$49,939
Cost:
$10,160
$21,992 304,572 $3,309 553 $24,638 2,361 $21,992
304,572
kWh
$3,309
553
kW-months/year
$24,638
2,361
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas