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IAC Assessment: IA0479
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IAC Assessment: IA0479
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IAC Center Iowa State University
Assessment Year 2012
Principal Product Gaskets
NAICS 339991 - Gasket, Packing, and Sealing Device Manufacturing
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 180,000
Annual Production 2,300 Thousand Feet
Production Hrs. Annual 3,840
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $174,904 3,374,400 kWh $0.05
Electricity Demand $125,560 11,855 kW-months/year $10.59
Natural Gas $32,377 7,383 MMBtu $4.39
TOTAL ENERGY COSTS $332,841
RECOMMENDED SAVINGS* $10,750 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,000
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,675
Cost:
$2,732
$2,675 51,656 - - - - $2,675
51,656
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,268
Cost:
$549
$774 14,945 $494 47 - - $774
14,945
kWh
$494
47
kW-months/year
-
-
MMBtu
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$447
Cost:
$752
$273 5,261 $175 16 - - $273
5,261
kWh
$175
16
kW-months/year
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,057
Cost:
$158
$2,475 47,808 $1,582 144 - - $2,475
47,808
kWh
$1,582
144
kW-months/year
-
-
MMBtu
05: 2.5115 REPOSITION OVEN WALLS TO REDUCE HEATED SPACE Savings:
$400
Cost:
$1,030
$400 7,844 - - - - $400
7,844
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$655
Cost:
$3,430
$400 7,716 $255 24 - - $400
7,716
kWh
$255
24
kW-months/year
-
-
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,014
Cost:
$250
- - - - $1,014 231 -
-
kWh
-
-
kW-months/year
$1,014
231
MMBtu
08: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$234
Cost:
$240
- - - - $234 53 -
-
kWh
-
-
kW-months/year
$234
53
MMBtu
TOTAL RECOMMENDED Savings:
$10,750
Cost:
$9,141
$6,996 135,230 $2,506 231 $1,248 284 $6,996
135,230
kWh
$2,506
231
kW-months/year
$1,248
284
MMBtu
TOTAL IMPLEMENTED Savings:
$8,000
Cost:
$3,439
$5,924 114,409 $2,076 191 - - $5,924
114,409
kWh
$2,076
191
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas