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IAC Assessment: IA0494
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IAC Assessment: IA0494
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IAC Center Iowa State University
Assessment Year 2013
Principal Product Livestock food supplements
NAICS 325998 - All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2899 - Chemical Preparations, Nec
Sales $100,000,000-$500,000,000
# of Employees 190
Plant Area (Sq.Ft.) 193,000
Annual Production 90,000 Tons
Production Hrs. Annual 8,760
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $338,727 10,199,082 kWh $0.03
Electricity Demand $132,612 21,975 kW-months/year $6.03
Electricity Fees $56,149 - $ -
Natural Gas $217,897 46,594 MMBtu $4.68
TOTAL ENERGY COSTS $745,385
RECOMMENDED SAVINGS* $50,496 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,690
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,243
Cost:
$1,750
$1,243 37,582 - - - - - - $1,243
37,582
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$768
Cost:
$463
$615 18,571 $153 25 - - - - $615
18,571
kWh
$153
25
kW-months/year
-
-
MMBtu
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,490
Cost:
$1,500
- - - - $4,490 959 - - -
-
kWh
-
-
kW-months/year
$4,490
959
MMBtu
-
-
$
04: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$37,210
Cost:
$18,000
- - - - - - $37,210 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$37,210
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$979
Cost:
$1,620
$979 29,577 - - - - - - $979
29,577
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$512
Cost:
$600
- - - - $512 109 - - -
-
kWh
-
-
kW-months/year
$512
109
MMBtu
-
-
$
07: 2.4112 INSTALL SOFT-START TO ELIMINATE NUISANCE TRIPS Savings:
$1,710
Cost:
$5,400
- - - - - - $1,710 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,710
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,861
Cost:
$10,000
$2,291 69,204 $570 95 - - - - $2,291
69,204
kWh
$570
95
kW-months/year
-
-
MMBtu
-
-
$
09: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$724
Cost:
$1,000
- - - - $724 155 - - -
-
kWh
-
-
kW-months/year
$724
155
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$50,496
Cost:
$40,333
$5,128 154,934 $723 120 $5,726 1,223 $38,920 - $5,128
154,934
kWh
$723
120
kW-months/year
$5,726
1,223
MMBtu
$38,920
-
$
TOTAL IMPLEMENTED Savings:
$44,690
Cost:
$25,963
$615 18,571 $153 25 $5,002 1,069 $38,920 - $615
18,571
kWh
$153
25
kW-months/year
$5,002
1,069
MMBtu
$38,920
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes