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IAC Assessment: IA0560
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IAC Assessment: IA0560
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IAC Center Iowa State University
Assessment Year 2016
Principal Product Machined Parts
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 83
Plant Area (Sq.Ft.) 100,000
Annual Production 500,000 Units
Production Hrs. Annual 8,400
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $145,550 2,797,200 kWh $0.05
Electricity Demand $73,518 6,526 kW-months/year $11.27
Electricity Fees $2,930 - $ -
Natural Gas $6,895 1,664 MMBtu $4.14
TOTAL ENERGY COSTS $228,893
RECOMMENDED SAVINGS* $8,952 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,729
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,818
Cost:
$1,011
$2,913 56,028 $905 80 $2,913
56,028
kWh
$905
80
kW-months/year
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,092
Cost:
$200
$2,359 45,360 $733 65 $2,359
45,360
kWh
$733
65
kW-months/year
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,223
Cost:
$1,200
$1,223 23,498 - - $1,223
23,498
kWh
-
-
kW-months/year
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$819
Cost:
$1,000
$625 12,012 $194 17 $625
12,012
kWh
$194
17
kW-months/year
TOTAL RECOMMENDED Savings:
$8,952
Cost:
$3,411
$7,120 136,898 $1,832 162 $7,120
136,898
kWh
$1,832
162
kW-months/year
TOTAL IMPLEMENTED Savings:
$7,729
Cost:
$2,211
$5,897 113,400 $1,832 162 $5,897
113,400
kWh
$1,832
162
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand