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IAC Assessment: IC0046
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IAC Assessment: IC0046
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IAC Center University of Illinois, Chicago
Assessment Year 2002
Principal Product Aluminum Castings
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 42,200
Annual Production 1,800,000 Pounds
Production Hrs. Annual 6,120
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $70,696 2,131,278 kWh $0.03
Electricity Demand $36,241 5,666 kW-months/year $6.40
Electricity Fees $10,668 - $ -
Natural Gas $170,585 27,847 MMBtu $6.13
TOTAL ENERGY COSTS $309,610
RECOMMENDED SAVINGS* $140,186 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $99,411
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$720
Cost:
$1,900
$522 15,820 $198 31 - - - - - - - - - - $522
15,820
kWh
$198
31
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,889
Cost:
-
- - - - $3,889 647 - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,889
647
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$30,483
Cost:
$53,653
- - - - $30,483 5,072 - - - - - - - - -
-
kWh
-
-
kW-months/year
$30,483
5,072
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,403
Cost:
$11,922
- - - - $6,403 1,065 - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,403
1,065
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$1,140
Cost:
-
- - - - - - - - $1,140 2,600 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,140
2,600
lb
-
-
$
-
-
$
06: 3.7214 REDUCE OR ELIMINATE WASTE Savings:
$36,204
Cost:
$27,704
$(-1,350) (-40,899) $(-512) (-80) - - $38,066 7,049,215 - - - - - - $(-1,350)
(-40,899)
kWh
$(-512)
(-80)
kW-months/year
-
-
MMBtu
$38,066
7,049,215
Tgal
-
-
lb
-
-
$
-
-
$
07: 4.4470 AUTOMATE PAYROLL SYSTEM Savings:
$58,887
Cost:
$6,196
- - - - - - - - - - $7,020 - $51,867 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$7,020
-
$
$51,867
-
$
08: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$2,460
Cost:
$1,600
- - - - - - - - - - $2,460 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$2,460
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$140,186
Cost:
$102,975
$(-828) (-25,079) $(-314) (-49) $40,775 6,784 $38,066 7,049,215 $1,140 2,600 $9,480 - $51,867 - $(-828)
(-25,079)
kWh
$(-314)
(-49)
kW-months/year
$40,775
6,784
MMBtu
$38,066
7,049,215
Tgal
$1,140
2,600
lb
$9,480
-
$
$51,867
-
$
TOTAL IMPLEMENTED Savings:
$99,411
Cost:
$37,400
$(-828) (-25,079) $(-314) (-49) - - $38,066 7,049,215 $1,140 2,600 $9,480 - $51,867 - $(-828)
(-25,079)
kWh
$(-314)
(-49)
kW-months/year
-
-
MMBtu
$38,066
7,049,215
Tgal
$1,140
2,600
lb
$9,480
-
$
$51,867
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes