Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Illinois, Chicago |
|---|---|
| Assessment Year | 2002 |
| Principal Product | Iron Castings |
| NAICS | n/a |
| SIC | 3321 - Gray And Ductile Iron Foundries |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 546 |
| Plant Area (Sq.Ft.) | 312,000 |
| Annual Production | 87,500 Tons |
| Production Hrs. Annual | 4,050 |
| Location (State) | IN |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,192,290 | 53,032,320 | kWh | $0.02 |
| Electricity Demand | $738,732 | 86,461 | kW-months/year | $8.54 |
| Natural Gas | $1,111,835 | 207,596 | MMBtu | $5.36 |
| TOTAL ENERGY COSTS | $3,584,574 | |||
| RECOMMENDED SAVINGS* | $1,309,920 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $112,093 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Water Consumption | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | $ | $ | $ | $ | $ | Tgal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE |
Savings: $7,063 Cost: - |
$5,388 | 244,921 | $1,675 | 197 | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$5,388 244,921 kWh |
$1,675 197 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $30,279 Cost: $10,600 |
$18,479 | 840,113 | $11,800 | 1,389 | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$18,479 840,113 kWh |
$11,800 1,389 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE |
Savings: $56,765 Cost: $35,050 |
$21,915 | 996,103 | $34,850 | 4,100 | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$21,915 996,103 kWh |
$34,850 4,100 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $71,006 Cost: $3,130 |
$25,106 | 1,113,888 | $45,900 | 5,400 | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$25,106 1,113,888 kWh |
$45,900 5,400 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR |
Savings: $40,640 Cost: $108,000 |
- | - | - | - | $40,640 | 7,582 | - | - | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$40,640 7,582 MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR |
Savings: $472,157 Cost: $1,500,000 |
- | - | - | - | $472,157 | 88,089 | - | - | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$472,157 88,089 MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $17,986 Cost: - |
- | - | - | - | - | - | - | - | - | - | - | - | $28,899 | - | $(-10,913) | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
$28,899 - $ |
$(-10,913) - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 3.7214 REDUCE OR ELIMINATE WASTE |
Savings: $249,587 Cost: $207,024 |
$17,273 | (-785,118) | - | (-1,075) | - | - | $77,261 | - | - | - | - | - | - | - | - | - | $155,053 | - |
$17,273 (-785,118) kWh |
- (-1,075) kW-months/year |
- - MMBtu |
$77,261 - Tgal |
- - $ |
- - $ |
- - $ |
- - $ |
$155,053 - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 4.447 AUTOMATE PAYROLL SYSTEM |
Savings: $364,437 Cost: $18,654 |
- | - | - | - | - | - | - | - | $46,051 | - | $318,386 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
$46,051 - $ |
$318,386 - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $1,309,920 Cost: $1,882,458 |
$88,161 | 2,409,907 | $94,225 | 10,011 | $512,797 | 95,671 | $77,261 | - | $46,051 | - | $318,386 | - | $28,899 | - | $(-10,913) | - | $155,053 | - | $88,161 2,409,907 kWh |
$94,225 10,011 kW-months/year |
$512,797 95,671 MMBtu |
$77,261 - Tgal |
$46,051 - $ |
$318,386 - $ |
$28,899 - $ |
$(-10,913) - $ |
$155,053 - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $112,093 Cost: $45,650 |
$45,782 | 2,081,137 | $48,325 | 5,686 | - | - | - | - | - | - | - | - | $28,899 | - | $(-10,913) | - | - | - | $45,782 2,081,137 kWh |
$48,325 5,686 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
$28,899 - $ |
$(-10,913) - $ |
- - Tgal |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | $ | $ | $ | $ | $ | Tgal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Water Consumption | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||