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IAC Assessment: IC0066
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IAC Assessment: IC0066
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IAC Center University of Illinois, Chicago
Assessment Year 2003
Principal Product Plastic and Aluminum Containers
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 380
Plant Area (Sq.Ft.) 376,000
Annual Production 66,000,000 Pounds
Production Hrs. Annual 8,520
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,324,077 25,383,708 kWh $0.05
Electricity Demand $145,778 38,978 kW-months/year $3.74
Electricity Fees $4,354 - $ -
Natural Gas $167,535 44,436 MMBtu $3.77
TOTAL ENERGY COSTS $1,717,800
RECOMMENDED SAVINGS* $220,561 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,571
Cost:
$8,423
$5,460 105,000 $111 30 - - - - $5,460
105,000
kWh
$111
30
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$14,454
Cost:
$19,501
$13,282 255,427 $1,172 313 - - - - $13,282
255,427
kWh
$1,172
313
kW-months/year
-
-
MMBtu
-
-
$
03: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$16,576
Cost:
$2,920
$16,166 310,887 $410 110 - - - - $16,166
310,887
kWh
$410
110
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$43,869
Cost:
$12,078
$39,825 765,953 $4,044 1,079 - - - - $39,825
765,953
kWh
$4,044
1,079
kW-months/year
-
-
MMBtu
-
-
$
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$13,337
Cost:
$39,718
$12,580 241,924 $757 203 - - - - $12,580
241,924
kWh
$757
203
kW-months/year
-
-
MMBtu
-
-
$
06: 2.6232 INSTALL SET-BACK TIMERS Savings:
$98,862
Cost:
$75,187
$71,940 1,383,266 $26,922 7,193 - - - - $71,940
1,383,266
kWh
$26,922
7,193
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,972
Cost:
$3,710
- - - - $1,972 523 - - -
-
kWh
-
-
kW-months/year
$1,972
523
MMBtu
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,849
Cost:
$14,148
$(-1,176) (-22,628) $(-242) (-65) $9,267 2,458 - - $(-1,176)
(-22,628)
kWh
$(-242)
(-65)
kW-months/year
$9,267
2,458
MMBtu
-
-
$
09: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$18,071
Cost:
$78,893
$(-2,334) (-44,878) $(-480) (-128) $22,145 5,874 $(-1,260) - $(-2,334)
(-44,878)
kWh
$(-480)
(-128)
kW-months/year
$22,145
5,874
MMBtu
$(-1,260)
-
$
TOTAL RECOMMENDED Savings:
$220,561
Cost:
$254,578
$155,743 2,994,951 $32,694 8,735 $33,384 8,855 $(-1,260) - $155,743
2,994,951
kWh
$32,694
8,735
kW-months/year
$33,384
8,855
MMBtu
$(-1,260)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes