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IAC Assessment: IC0098
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IAC Assessment: IC0098
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IAC Center University of Illinois, Chicago
Assessment Year 2005
Principal Product Steel Bridges
NAICS 332313 - Plate Work Manufacturing
SIC 3449 - Miscellaneous Metal Work
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 720,000
Annual Production 20,000 Tons
Production Hrs. Annual 6,120
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $516,212 11,062,000 kWh $0.05
Natural Gas $469,969 82,089 MMBtu $5.73
TOTAL ENERGY COSTS $986,181
RECOMMENDED SAVINGS* $107,047 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,326
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7233 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT Savings:
$64,389
Cost:
$324,232
$(-17,602) (-374,662) $81,991 14,309 $(-17,602)
(-374,662)
kWh
$81,991
14,309
MMBtu
02: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$5,945
Cost:
$13,700
$(-29,616) (-630,135) $35,561 6,206 $(-29,616)
(-630,135)
kWh
$35,561
6,206
MMBtu
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,381
Cost:
-
$717 15,252 $1,664 290 $717
15,252
kWh
$1,664
290
MMBtu
04: 2.1134 ELIMINATE LEAKS IN COMBUSTIBLE GAS LINES Savings:
$14,532
Cost:
$1,400
- - $14,532 2,537 -
-
kWh
$14,532
2,537
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,517
Cost:
-
$1,517 32,270 - - $1,517
32,270
kWh
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$18,283
Cost:
$6,200
$18,283 389,025 - - $18,283
389,025
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$107,047
Cost:
$345,532
$(-26,701) (-568,250) $133,748 23,342 $(-26,701)
(-568,250)
kWh
$133,748
23,342
MMBtu
TOTAL IMPLEMENTED Savings:
$8,326
Cost:
$13,700
$(-28,899) (-614,883) $37,225 6,496 $(-28,899)
(-614,883)
kWh
$37,225
6,496
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas