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IAC Assessment: IC0123
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IAC Assessment: IC0123
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IAC Center University of Illinois, Chicago
Assessment Year 2006
Principal Product steel rounds, squares, billets, and slabs
NAICS 331110 - Iron and Steel Mills and Ferroalloy Manufacturing
SIC 3312 - Blast Furnaces And Steel Mills
Sales $100,000,000-$500,000,000
# of Employees 245
Plant Area (Sq.Ft.) 479,100
Annual Production 360,000 Tons
Production Hrs. Annual 5,096
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,874,752 136,529,058 kWh $0.01
Electricity Demand $2,320,959 514,613 kW-months/year $4.51
Natural Gas $3,894,358 479,534 MMBtu $8.12
TOTAL ENERGY COSTS $8,424,394
RECOMMENDED SAVINGS* $5,181,466 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,717,547
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption By-product Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption By-product Production
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,641,138
Cost:
$12,550,416
- - - - $(-5,650,546) (-695,880) $(-240,000) - $(-425,524) - $8,957,208 - -
-
kWh
-
-
kW-months/year
$(-5,650,546)
(-695,880)
MMBtu
$(-240,000)
-
$
$(-425,524)
-
Tgal
$8,957,208
-
$
02: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$76,409
Cost:
$252,000
- - - - $76,409 9,410 - - - - - - -
-
kWh
-
-
kW-months/year
$76,409
9,410
MMBtu
-
-
$
-
-
Tgal
-
-
$
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,509,727
Cost:
$6,804,600
- - - - $1,509,727 185,927 - - - - - - -
-
kWh
-
-
kW-months/year
$1,509,727
185,927
MMBtu
-
-
$
-
-
Tgal
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$861,835
Cost:
$1,928,400
$(-3,879) (-277,061) $(-3,004) (-666) $868,718 106,985 - - - - - - $(-3,879)
(-277,061)
kWh
$(-3,004)
(-666)
kW-months/year
$868,718
106,985
MMBtu
-
-
$
-
-
Tgal
-
-
$
05: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$92,357
Cost:
$31,583
$(-4,849) (-346,327) $(-3,782) (-833) - - - - $100,988 - - - $(-4,849)
(-346,327)
kWh
$(-3,782)
(-833)
kW-months/year
-
-
MMBtu
-
-
$
$100,988
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$5,181,466
Cost:
$21,566,999
$(-8,728) (-623,388) $(-6,786) (-1,499) $(-3,195,692) (-393,558) $(-240,000) - $(-324,536) - $8,957,208 - $(-8,728)
(-623,388)
kWh
$(-6,786)
(-1,499)
kW-months/year
$(-3,195,692)
(-393,558)
MMBtu
$(-240,000)
-
$
$(-324,536)
-
Tgal
$8,957,208
-
$
TOTAL IMPLEMENTED Savings:
$2,717,547
Cost:
$12,802,416
- - - - $(-5,574,137) (-686,470) $(-240,000) - $(-425,524) - $8,957,208 - -
-
kWh
-
-
kW-months/year
$(-5,574,137)
(-686,470)
MMBtu
$(-240,000)
-
$
$(-425,524)
-
Tgal
$8,957,208
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption By-product Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption By-product Production