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IAC Assessment: IC0185
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IAC Assessment: IC0185
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IAC Center University of Illinois, Chicago
Assessment Year 2011
Principal Product pharmaceutical excipient
NAICS 325613 - Surface Active Agent Manufacturing
SIC 2834 - Pharmaceutical Preparations
Sales $10,000,000-$50,000,000
# of Employees 33
Plant Area (Sq.Ft.) 57,000
Annual Production 20,000 Tons
Production Hrs. Annual 8,496
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $117,547 1,728,140 kWh $0.07
Electricity Demand $42,485 3,785 kW-months/year $11.22
Electricity Fees $2,554 - $ -
Natural Gas $337,622 58,181 MMBtu $5.80
TOTAL ENERGY COSTS $888,505
RECOMMENDED SAVINGS* $330,199 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Administrative Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ Tgal
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,075
Cost:
$200
- - - - $1,057 187 - - - - - - $18 - -
-
kWh
-
-
kW-months/year
$1,057
187
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$18
-
Tgal
02: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$66,621
Cost:
$315,096
$(-29,389) (-432,180) $(-13,722) (-1,221) - - - - $114,043 109,724,529 $(-4,311) - - - $(-29,389)
(-432,180)
kWh
$(-13,722)
(-1,221)
kW-months/year
-
-
MMBtu
-
-
Tgal
$114,043
109,724,529
gal
$(-4,311)
-
$
-
-
Tgal
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$604
Cost:
$1,719
$435 6,414 $169 15 - - - - - - - - - - $435
6,414
kWh
$169
15
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
04: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$283
Cost:
$1
$231 3,400 $52 5 - - - - - - - - - - $231
3,400
kWh
$52
5
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
05: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$1,057
Cost:
$115
- - - - $1,057 187 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,057
187
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$205
Cost:
$334
- - - - $205 36 - - - - - - - - -
-
kWh
-
-
kW-months/year
$205
36
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
07: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$260,354
Cost:
$102,100
$5,021 73,848 $1,172 104 - - $254,161 211,801,202 - - - - - - $5,021
73,848
kWh
$1,172
104
kW-months/year
-
-
MMBtu
$254,161
211,801,202
Tgal
-
-
gal
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$330,199
Cost:
$419,565
$(-23,702) (-348,518) $(-12,329) (-1,097) $2,319 410 $254,161 211,801,202 $114,043 109,724,529 $(-4,311) - $18 - $(-23,702)
(-348,518)
kWh
$(-12,329)
(-1,097)
kW-months/year
$2,319
410
MMBtu
$254,161
211,801,202
Tgal
$114,043
109,724,529
gal
$(-4,311)
-
$
$18
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Administrative Changes Water Consumption