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IAC Assessment: IC0220
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IAC Assessment: IC0220
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IAC Center University of Illinois, Chicago
Assessment Year 2019
Principal Product Box Pasta and Oatmeal Cups
NAICS 311230 - Breakfast Cereal Manufacturing
SIC 2043 - Cereal Breakfast Foods
Sales $10,000,000-$50,000,000
# of Employees 273
Plant Area (Sq.Ft.) 386,000
Annual Production 108,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,106,246 12,946,404 kWh $0.09
Electricity Demand $335,024 26,992 kW-months/year $12.41
Natural Gas $204,145 53,836 MMBtu $3.79
TOTAL ENERGY COSTS $1,645,415
RECOMMENDED SAVINGS* $148,279 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $101,799
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$75,268
Cost:
$7,000
$72,504 725,041 $2,764 230 - - - - $72,504
725,041
kWh
$2,764
230
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 3.7311 MAINTAIN MACHINES TO REDUCE LEAKS Savings:
$8,888
Cost:
$5,750
$8,558 85,580 $330 27 - - - - $8,558
85,580
kWh
$330
27
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$17,321
Cost:
$4,875
- - - - $14,287 3,861 $3,034 337 -
-
kWh
-
-
kW-months/year
$14,287
3,861
MMBtu
$3,034
337
Tgal
04: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$37,319
Cost:
$5,747
- - - - $9,520 2,573 $27,799 3,089 -
-
kWh
-
-
kW-months/year
$9,520
2,573
MMBtu
$27,799
3,089
Tgal
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$274
Cost:
$250
$274 2,739 - - - - - - $274
2,739
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 3.4151 MINIMIZE WATER USAGE Savings:
$9,210
Cost:
$11,980
- - - - - - $9,210 1,018 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$9,210
1,018
Tgal
TOTAL RECOMMENDED Savings:
$148,279
Cost:
$35,602
$81,336 813,360 $3,093 257 $23,807 6,434 $40,043 4,444 $81,336
813,360
kWh
$3,093
257
kW-months/year
$23,807
6,434
MMBtu
$40,043
4,444
Tgal
TOTAL IMPLEMENTED Savings:
$101,799
Cost:
$23,855
$72,504 725,041 $2,764 230 $14,287 3,861 $12,244 1,355 $72,504
725,041
kWh
$2,764
230
kW-months/year
$14,287
3,861
MMBtu
$12,244
1,355
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage