Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Illinois, Chicago |
|---|---|
| Assessment Year | 2024 |
| Principal Product | Drawn Wire |
| NAICS | 331222 - Steel Wire Drawing |
| SIC | 3315 - Steel Wire And Related Products |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 107 |
| Plant Area (Sq.Ft.) | 212,234 |
| Annual Production | 132,217 Tons |
| Production Hrs. Annual | 6,240 |
| Location (State) | IN |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,256,107 | 28,254,600 | kWh | $0.04 |
| Electricity Demand | $1,578,616 | 62,647 | kW-months/year | $25.20 |
| Electricity Fees | $677,652 | - | $ | - |
| Natural Gas | $502,321 | 81,065 | MMBtu | $6.20 |
| TOTAL ENERGY COSTS | $4,014,697 | |||
| RECOMMENDED SAVINGS* | $978,523 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $106,964 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $5,921 Cost: $1,066 |
- | - | - | - | $5,921 | 955 | - | - |
- - kWh |
- - kW-months/year |
$5,921 955 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $15,196 Cost: $12,921 |
$7,232 | 164,354 | $7,965 | 316 | - | - | - | - |
$7,232 164,354 kWh |
$7,965 316 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $8,777 Cost: $8,406 |
$4,695 | 106,704 | $4,082 | 162 | - | - | - | - |
$4,695 106,704 kWh |
$4,082 162 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $6,324 Cost: $400 |
$3,009 | 68,391 | $3,314 | 132 | - | - | - | - |
$3,009 68,391 kWh |
$3,314 132 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $7,015 Cost: $9,479 |
$3,429 | 77,922 | $3,586 | 142 | - | - | - | - |
$3,429 77,922 kWh |
$3,586 142 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT |
Savings: $10,898 Cost: $23,884 |
$3,169 | 72,103 | $7,729 | 307 | - | - | - | - |
$3,169 72,103 kWh |
$7,729 307 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT |
Savings: $465,211 Cost: $3,649,800 |
$516,447 | 11,737,440 | $609,840 | 24,200 | $(-413,286) | (-66,659) | $(-247,790) | - |
$516,447 11,737,440 kWh |
$609,840 24,200 kW-months/year |
$(-413,286) (-66,659) MMBtu |
$(-247,790) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY |
Savings: $271,456 Cost: $1,202,972 |
$62,296 | 1,415,818 | $209,160 | 8,300 | - | - | - | - |
$62,296 1,415,818 kWh |
$209,160 8,300 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.2691 SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS |
Savings: $62,421 Cost: - |
$28,462 | 646,854 | $33,960 | 1,348 | - | - | - | - |
$28,462 646,854 kWh |
$33,960 1,348 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.1224 REPLACE BOILER |
Savings: $112,681 Cost: $127,793 |
- | - | - | - | $112,681 | 18,174 | - | - |
- - kWh |
- - kW-months/year |
$112,681 18,174 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $2,446 Cost: $608 |
- | - | - | - | $2,446 | 395 | - | - |
- - kWh |
- - kW-months/year |
$2,446 395 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED |
Savings: $3,022 Cost: $1,150 |
$1,438 | 32,678 | $1,585 | 63 | - | - | - | - |
$1,438 32,678 kWh |
$1,585 63 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.2113 REPAIR OR REPLACE STEAM TRAPS |
Savings: $7,154 Cost: $1,011 |
- | - | - | - | $7,154 | 1,154 | - | - |
- - kWh |
- - kW-months/year |
$7,154 1,154 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $978,523 Cost: $5,039,490 |
$630,175 | 14,322,264 | $881,222 | 34,969 | $(-285,084) | (-45,981) | $(-247,790) | - | $630,175 14,322,264 kWh |
$881,222 34,969 kW-months/year |
$(-285,084) (-45,981) MMBtu |
$(-247,790) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $106,964 Cost: $36,525 |
$40,772 | 926,731 | $50,670 | 2,011 | $15,521 | 2,503 | - | - | $40,772 926,731 kWh |
$50,670 2,011 kW-months/year |
$15,521 2,503 MMBtu |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||