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IAC Assessment: IC0327
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IAC Assessment: IC0327
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IAC Center University of Illinois, Chicago
Assessment Year 2025
Principal Product Nickel and Chromium Electroplating
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3479 - Metal Coating And Allied Services
Sales $50,000,000-$100,000,000
# of Employees 80
Plant Area (Sq.Ft.) 206,000
Annual Production 123,143 Tons
Production Hrs. Annual 4,420
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $849,025 8,815,152 kWh $0.10
Electricity Demand $446,667 23,539 kW-months/year $18.98
Electricity Fees $31,003 - $ -
Natural Gas $220,785 106,210 MMBtu $2.08
TOTAL ENERGY COSTS $1,547,480
RECOMMENDED SAVINGS* $105,657 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,206
Cost:
$226
$1,461 15,218 $745 39 - - $1,461
15,218
kWh
$745
39
kW-months/year
-
-
MMBtu
02: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$11,584
Cost:
$631
- - - - $11,584 5,569 -
-
kWh
-
-
kW-months/year
$11,584
5,569
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,276
Cost:
-
$3,136 32,664 $140 7 - - $3,136
32,664
kWh
$140
7
kW-months/year
-
-
MMBtu
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,870
Cost:
$5,460
- - - - $1,870 899 -
-
kWh
-
-
kW-months/year
$1,870
899
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,732
Cost:
$1,026
$1,661 17,304 $71 4 - - $1,661
17,304
kWh
$71
4
kW-months/year
-
-
MMBtu
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$5,105
Cost:
$1,367
- - - - $5,105 2,454 -
-
kWh
-
-
kW-months/year
$5,105
2,454
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$696
Cost:
$288
$461 4,800 $235 12 - - $461
4,800
kWh
$235
12
kW-months/year
-
-
MMBtu
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$77,211
Cost:
$108,749
- - $77,211 4,069 - - -
-
kWh
$77,211
4,069
kW-months/year
-
-
MMBtu
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,978
Cost:
$756
- - - - $1,978 951 -
-
kWh
-
-
kW-months/year
$1,978
951
MMBtu
TOTAL RECOMMENDED Savings:
$105,657
Cost:
$118,503
$6,719 69,986 $78,402 4,132 $20,536 9,873 $6,719
69,986
kWh
$78,402
4,132
kW-months/year
$20,536
9,873
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas