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IAC Assessment: IP0020
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IAC Assessment: IP0020
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IAC Center Indiana University-Purdue University
Assessment Year 2013
Principal Product Hydraulic Control Valves
NAICS 332912 - Fluid Power Valve and Hose Fitting Manufacturing
SIC 3492 - Fluid Power Valves & Hose Fittings
Sales $10,000,000-$50,000,000
# of Employees 36
Plant Area (Sq.Ft.) 61,520
Annual Production 26,493 Pieces
Production Hrs. Annual 4,250
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $115,039 1,190,400 kWh $0.10
Natural Gas $9,729 1,171 MMBtu $8.31
TOTAL ENERGY COSTS $124,768
RECOMMENDED SAVINGS* $21,049 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,340
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,300
Cost:
-
$4,300 46,219 - - $4,300
46,219
kWh
-
-
MMBtu
02: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$3,348
Cost:
-
$3,348 36,000 - - $3,348
36,000
kWh
-
-
MMBtu
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,778
Cost:
-
$1,778 19,117 - - $1,778
19,117
kWh
-
-
MMBtu
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,410
Cost:
-
$1,410 15,163 - - $1,410
15,163
kWh
-
-
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,867
Cost:
$625
- - $4,867 586 -
-
kWh
$4,867
586
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,216
Cost:
$699
$4,216 46,275 - - $4,216
46,275
kWh
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$306
Cost:
$58
$306 3,294 - - $306
3,294
kWh
-
-
MMBtu
08: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$824
Cost:
$176
$824 8,864 - - $824
8,864
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$21,049
Cost:
$1,558
$16,182 174,932 $4,867 586 $16,182
174,932
kWh
$4,867
586
MMBtu
TOTAL IMPLEMENTED Savings:
$9,340
Cost:
$875
$9,340 101,358 - - $9,340
101,358
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas