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IAC Assessment: IP0030
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IAC Assessment: IP0030
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IAC Center Indiana University-Purdue University
Assessment Year 2014
Principal Product Gaskets and seals
NAICS 339991 - Gasket, Packing, and Sealing Device Manufacturing
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $10,000,000-$50,000,000
# of Employees 132
Plant Area (Sq.Ft.) 135,000
Annual Production 42,682,545 Pieces
Production Hrs. Annual 6,120
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $129,157 2,376,750 kWh $0.05
Electricity Demand $59,668 5,667 kW-months/year $10.53
Electricity Fees $(-3,267) - $ -
Natural Gas $17,814 2,002 MMBtu $8.90
TOTAL ENERGY COSTS $203,372
RECOMMENDED SAVINGS* $40,218 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,042
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.6232 INSTALL SET-BACK TIMERS Savings:
$4,377
Cost:
$35
$2,749 46,274 - - $1,628 183 $2,749
46,274
kWh
-
-
kW-months/year
$1,628
183
MMBtu
02: 2.2521 ISOLATE STEAM LINES TO AVOID HEATING AIR CONDITIONED AREAS Savings:
$5,730
Cost:
$124
$5,730 102,691 - - - - $5,730
102,691
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,493
Cost:
$280
$5,493 98,442 - - - - $5,493
98,442
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$6,369
Cost:
$746
$6,369 114,138 - - - - $6,369
114,138
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$442
Cost:
$227
$442 7,925 - - - - $442
7,925
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$685
Cost:
$380
- - - - $685 77 -
-
kWh
-
-
kW-months/year
$685
77
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,951
Cost:
$1,300
$1,424 25,520 $527 50 - - $1,424
25,520
kWh
$527
50
kW-months/year
-
-
MMBtu
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$406
Cost:
$1,181
$192 3,447 $214 20 - - $192
3,447
kWh
$214
20
kW-months/year
-
-
MMBtu
09: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$14,765
Cost:
$116,486
- - - - $14,765 1,659 -
-
kWh
-
-
kW-months/year
$14,765
1,659
MMBtu
TOTAL RECOMMENDED Savings:
$40,218
Cost:
$120,759
$22,399 398,437 $741 70 $17,078 1,919 $22,399
398,437
kWh
$741
70
kW-months/year
$17,078
1,919
MMBtu
TOTAL IMPLEMENTED Savings:
$16,042
Cost:
$666
$14,414 255,332 - - $1,628 183 $14,414
255,332
kWh
-
-
kW-months/year
$1,628
183
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas