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IAC Assessment: IP0044
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IAC Assessment: IP0044
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IAC Center Indiana University-Purdue University
Assessment Year 2015
Principal Product Vacuum Forming/Custom Packaging
NAICS 326130 - Laminated Plastics Plate, Sheet (except Packaging), and Shape Manufacturing
SIC 2431 - Millwork
Sales $5,000,000-$10,000,000
# of Employees 58
Plant Area (Sq.Ft.) 32,000
Annual Production 700,000 Pieces
Production Hrs. Annual 4,680
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $81,642 928,800 kWh $0.09
Electricity Demand $12,706 5,082 kW-months/year $2.50
Electricity Fees $10,777 - $ -
Natural Gas $937 96 MMBtu $9.79
TOTAL ENERGY COSTS $106,062
RECOMMENDED SAVINGS* $16,053 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,883
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,883
Cost:
$78
$7,835 89,139 $48 19 - - $7,835
89,139
kWh
$48
19
kW-months/year
-
-
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,267
Cost:
$486
$1,169 13,301 $98 39 - - $1,169
13,301
kWh
$98
39
kW-months/year
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$145
Cost:
$57
$145 1,654 - - - - $145
1,654
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$6,489
Cost:
$10,430
$27,355 311,200 $2,270 908 $(-23,136) (-2,363) $27,355
311,200
kWh
$2,270
908
kW-months/year
$(-23,136)
(-2,363)
MMBtu
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$269
Cost:
$520
$251 2,855 $18 7 - - $251
2,855
kWh
$18
7
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$16,053
Cost:
$11,571
$36,755 418,149 $2,434 974 $(-23,136) (-2,363) $36,755
418,149
kWh
$2,434
974
kW-months/year
$(-23,136)
(-2,363)
MMBtu
TOTAL IMPLEMENTED Savings:
$7,883
Cost:
$78
$7,835 89,139 $48 19 - - $7,835
89,139
kWh
$48
19
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas