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IAC Assessment: IP0063
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IAC Assessment: IP0063
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IAC Center Indiana University-Purdue University
Assessment Year 2016
Principal Product Wire Shelving/ Organizational Boards
NAICS 332618 - Other Fabricated Wire Product Manufacturing
SIC 3496 - Misc. Fabricated Wire Products
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 630,000
Annual Production 10,437,079 Pieces
Production Hrs. Annual 2,100
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $293,383 4,170,614 kWh $0.07
Electricity Demand $62,042 17,726 kW-months/year $3.50
Electricity Fees $9,689 - $ -
Natural Gas $74,239 14,437 MMBtu $5.14
TOTAL ENERGY COSTS $458,546
RECOMMENDED SAVINGS* $15,489 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,105
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 4.454 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$2,912
Cost:
-
- - $2,912 832 - - -
-
kWh
$2,912
832
kW-months/year
-
-
MMBtu
02: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$1,741
Cost:
-
$1,630 23,170 $111 32 - - $1,630
23,170
kWh
$111
32
kW-months/year
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$170
Cost:
$5
$132 1,883 $38 11 - - $132
1,883
kWh
$38
11
kW-months/year
-
-
MMBtu
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$416
Cost:
$3
$416 5,908 - - - - $416
5,908
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$215
Cost:
$36
$215 3,061 - - - - $215
3,061
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,624
Cost:
$683
$2,624 37,296 - - - - $2,624
37,296
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$839
Cost:
$586
$794 11,288 $45 13 - - $794
11,288
kWh
$45
13
kW-months/year
-
-
MMBtu
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$268
Cost:
$240
$268 3,803 - - - - $268
3,803
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$113
Cost:
$112
- - - - $113 22 -
-
kWh
-
-
kW-months/year
$113
22
MMBtu
10: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$5,185
Cost:
$9,768
- - - - $5,185 1,009 -
-
kWh
-
-
kW-months/year
$5,185
1,009
MMBtu
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,006
Cost:
$2,156
$783 11,130 $223 64 - - $783
11,130
kWh
$223
64
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$15,489
Cost:
$13,589
$6,862 97,539 $3,329 951 $5,298 1,031 $6,862
97,539
kWh
$3,329
951
kW-months/year
$5,298
1,031
MMBtu
TOTAL IMPLEMENTED Savings:
$7,105
Cost:
$12,080
$1,546 21,982 $261 74 $5,298 1,031 $1,546
21,982
kWh
$261
74
kW-months/year
$5,298
1,031
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas