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IAC Assessment: IP0083
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IAC Assessment: IP0083
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IAC Center Indiana University-Purdue University
Assessment Year 2017
Principal Product Automotive Shocks and Struts
NAICS 336330 - Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 840
Plant Area (Sq.Ft.) 573,000
Annual Production 10,400,000 Units
Production Hrs. Annual 8,568
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,168,543 38,757,126 kWh $0.03
Electricity Demand $1,938,321 80,992 kW-months/year $23.93
Electricity Fees $15,658 - $ -
Natural Gas $223,217 51,884 MMBtu $4.30
TOTAL ENERGY COSTS $3,345,739
RECOMMENDED SAVINGS* $132,989 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $84,848
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$25,016
Cost:
$5
$11,807 393,580 $13,209 552 - - - - $11,807
393,580
kWh
$13,209
552
kW-months/year
-
-
$
-
-
MMBtu
02: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$15,779
Cost:
$5
$7,454 248,455 $8,325 348 - - - - $7,454
248,455
kWh
$8,325
348
kW-months/year
-
-
$
-
-
MMBtu
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,290
Cost:
-
$3,290 109,657 - - - - - - $3,290
109,657
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,706
Cost:
-
$816 27,200 $890 37 - - - - $816
27,200
kWh
$890
37
kW-months/year
-
-
$
-
-
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$20,472
Cost:
$1,434
$(-2) (-81) $(-6) (0) - - $20,480 4,763 $(-2)
(-81)
kWh
$(-6)
(0)
kW-months/year
-
-
$
$20,480
4,763
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$15,077
Cost:
$1,296
$7,152 238,392 $7,925 331 - - - - $7,152
238,392
kWh
$7,925
331
kW-months/year
-
-
$
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$13,276
Cost:
$7,860
$13,276 442,521 - - - - - - $13,276
442,521
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$23,581
Cost:
$23,044
$23,581 786,028 - - - - - - $23,581
786,028
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
09: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,902
Cost:
$3,417
$2,902 96,743 - - - - - - $2,902
96,743
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
10: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$3,250
Cost:
$5,000
- - - - - - $3,250 756 -
-
kWh
-
-
kW-months/year
-
-
$
$3,250
756
MMBtu
11: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$8,640
Cost:
$34,900
- - - - $8,640 - - - -
-
kWh
-
-
kW-months/year
$8,640
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$132,989
Cost:
$76,961
$70,276 2,342,496 $30,343 1,268 $8,640 - $23,730 5,519 $70,276
2,342,496
kWh
$30,343
1,268
kW-months/year
$8,640
-
$
$23,730
5,519
MMBtu
TOTAL IMPLEMENTED Savings:
$84,848
Cost:
$35,622
$62,824 2,094,121 $22,024 920 - - - - $62,824
2,094,121
kWh
$22,024
920
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas