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IAC Assessment: IP0085
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IAC Assessment: IP0085
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IAC Center Indiana University-Purdue University
Assessment Year 2017
Principal Product Car Batteries
NAICS 335912 - Primary Battery Manufacturing
SIC 3692 - Primary Batteries, Dry And Wet
Sales $100,000,000-$500,000,000
# of Employees 130
Plant Area (Sq.Ft.) 146,000
Annual Production 5,501,414 Units
Production Hrs. Annual 8,760
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,242,075 23,611,657 kWh $0.05
Electricity Demand $448,212 54,846 kW-months/year $8.17
Electricity Fees $2,052 - $ -
Natural Gas $193,363 34,560 MMBtu $5.59
TOTAL ENERGY COSTS $1,885,702
RECOMMENDED SAVINGS* $495,598 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$1,359
Cost:
-
$1,121 21,155 $238 29 - - - - $1,121
21,155
kWh
$238
29
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$1,244
Cost:
$6
- - - - $1,244 222 - - -
-
kWh
-
-
kW-months/year
$1,244
222
MMBtu
-
-
$
03: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$13,004
Cost:
$4
$10,730 182,224 $2,274 250 - - - - $10,730
182,224
kWh
$2,274
250
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,588
Cost:
$155
$2,135 40,291 $453 55 - - - - $2,135
40,291
kWh
$453
55
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,570
Cost:
$963
$4,067 76,737 $503 61 - - - - $4,067
76,737
kWh
$503
61
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2691 SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS Savings:
$5,250
Cost:
$2,002
$4,332 81,732 $918 112 - - - - $4,332
81,732
kWh
$918
112
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$18,232
Cost:
$10,662
$18,232 344,005 - - - - - - $18,232
344,005
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$989
Cost:
$804
$989 18,659 - - - - - - $989
18,659
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$448,362
Cost:
$2,150,000
$876,155 16,531,225 $191,373 23,338 $68,109 14,160 $(-687,275) - $876,155
16,531,225
kWh
$191,373
23,338
kW-months/year
$68,109
14,160
MMBtu
$(-687,275)
-
$
TOTAL RECOMMENDED Savings:
$495,598
Cost:
$2,164,596
$917,761 17,296,028 $195,759 23,845 $69,353 14,382 $(-687,275) - $917,761
17,296,028
kWh
$195,759
23,845
kW-months/year
$69,353
14,382
MMBtu
$(-687,275)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost