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IAC Assessment: IP0100
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IAC Assessment: IP0100
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IAC Center Indiana University-Purdue University
Assessment Year 2018
Principal Product Rubber Products
NAICS 326291 - Rubber Product Manufacturing for Mechanical Use
SIC 3061 - Mechanical Rubber Goods
Sales $10,000,000-$50,000,000
# of Employees 340
Plant Area (Sq.Ft.) 200,000
Annual Production 14,000,000 Pounds
Production Hrs. Annual 6,864
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,246,871 17,286,000 kWh $0.07
Electricity Demand $260,755 37,364 kW-months/year $6.98
Electricity Fees $72,514 - $ -
Natural Gas $355,214 62,339 MMBtu $5.70
TOTAL ENERGY COSTS $1,935,354
RECOMMENDED SAVINGS* $141,637 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $109,027
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$31,439
Cost:
$2
$31,439 435,864 - - - - - - $31,439
435,864
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,249
Cost:
$7
$3,634 50,380 $615 88 - - - - $3,634
50,380
kWh
$615
88
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$831
Cost:
-
$711 9,867 $120 17 - - - - $711
9,867
kWh
$120
17
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$12,491
Cost:
$1,482
$12,491 173,179 - - - - - - $12,491
173,179
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$5,641
Cost:
$800
- - - - - - $5,641 990 -
-
kWh
-
-
kW-months/year
-
-
$
$5,641
990
MMBtu
06: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$27,530
Cost:
$11,407
- - - - - - $27,530 4,838 -
-
kWh
-
-
kW-months/year
-
-
$
$27,530
4,838
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$323
Cost:
$87
$323 4,480 - - - - - - $323
4,480
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$59,133
Cost:
$75,790
- - - - $59,133 - - - -
-
kWh
-
-
kW-months/year
$59,133
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$141,637
Cost:
$89,575
$48,598 673,770 $735 105 $59,133 - $33,171 5,828 $48,598
673,770
kWh
$735
105
kW-months/year
$59,133
-
$
$33,171
5,828
MMBtu
TOTAL IMPLEMENTED Savings:
$109,027
Cost:
$78,161
$44,253 613,523 - - $59,133 - $5,641 990 $44,253
613,523
kWh
-
-
kW-months/year
$59,133
-
$
$5,641
990
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas