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IAC Assessment: IP0125
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IAC Assessment: IP0125
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IAC Center Indiana University-Purdue University
Assessment Year 2019
Principal Product Natural Cheese
NAICS 311513 - Cheese Manufacturing
SIC 2022 - Cheese, Natural And Processed
Sales $100,000,000-$500,000,000
# of Employees 300
Plant Area (Sq.Ft.) 173,720
Annual Production 115,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $330,343 11,264,400 kWh $0.03
Electricity Demand $457,159 19,545 kW-months/year $23.39
Electricity Fees $5,685 - $ -
Natural Gas $21,868 19,808 MMBtu $1.10
TOTAL ENERGY COSTS $815,055
RECOMMENDED SAVINGS* $13,884 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,110
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,774
Cost:
$150
$1,804 61,500 $1,970 84 - - - - $1,804
61,500
kWh
$1,970
84
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,180
Cost:
$354
$2,180 74,340 - - - - - - $2,180
74,340
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$932
Cost:
$315
$488 16,632 $444 19 - - - - $488
16,632
kWh
$444
19
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$908
Cost:
$1,344
$434 14,804 $474 20 - - - - $434
14,804
kWh
$474
20
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$269
Cost:
$500
$126 4,294 $143 6 - - - - $126
4,294
kWh
$143
6
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$3,324
Cost:
$8,560
$1,971 67,200 $2,807 120 $(-1,454) (-1,310) - - $1,971
67,200
kWh
$2,807
120
kW-months/year
$(-1,454)
(-1,310)
MMBtu
-
-
Tgal
07: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$2,364
Cost:
$6,720
- - - - $914 823 $1,450 254,327 -
-
kWh
-
-
kW-months/year
$914
823
MMBtu
$1,450
254,327
Tgal
08: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$133
Cost:
$390
$63 2,137 - - $70 63 - - $63
2,137
kWh
-
-
kW-months/year
$70
63
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$13,884
Cost:
$18,333
$7,066 240,907 $5,838 250 $(-470) (-424) $1,450 254,327 $7,066
240,907
kWh
$5,838
250
kW-months/year
$(-470)
(-424)
MMBtu
$1,450
254,327
Tgal
TOTAL IMPLEMENTED Savings:
$10,110
Cost:
$18,183
$5,262 179,407 $3,868 165 $(-470) (-424) $1,450 254,327 $5,262
179,407
kWh
$3,868
165
kW-months/year
$(-470)
(-424)
MMBtu
$1,450
254,327
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage