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IAC Assessment: IP0147
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IAC Assessment: IP0147
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IAC Center Indiana University-Purdue University
Assessment Year 2021
Principal Product Pellet Ring Dies
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 74,080
Annual Production 2,383 Pieces
Production Hrs. Annual 8,760
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $132,283 4,531,105 kWh $0.03
Electricity Demand $330,515 13,816 kW-months/year $23.92
Electricity Fees $10,365 - $ -
Natural Gas $23,673 5,196 MMBtu $4.56
TOTAL ENERGY COSTS $496,835
RECOMMENDED SAVINGS* $23,206 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,678
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$528
Cost:
-
$248 8,541 $280 12 - - $248
8,541
kWh
$280
12
kW-months/year
-
-
MMBtu
02: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$4,540
Cost:
$15
$374 12,912 - - $4,166 914 $374
12,912
kWh
-
-
kW-months/year
$4,166
914
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,380
Cost:
$115
$648 22,343 $732 31 - - $648
22,343
kWh
$732
31
kW-months/year
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$13,949
Cost:
$4,080
$13,949 481,000 - - - - $13,949
481,000
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,770
Cost:
$3,499
$2,770 95,519 - - - - $2,770
95,519
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$39
Cost:
$90
$2 65 $37 2 - - $2
65
kWh
$37
2
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$23,206
Cost:
$7,799
$17,991 620,380 $1,049 44 $4,166 914 $17,991
620,380
kWh
$1,049
44
kW-months/year
$4,166
914
MMBtu
TOTAL IMPLEMENTED Savings:
$22,678
Cost:
$7,799
$17,743 611,839 $769 32 $4,166 914 $17,743
611,839
kWh
$769
32
kW-months/year
$4,166
914
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas