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IAC Assessment: IP0149
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IAC Assessment: IP0149
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Indiana University-Purdue University
Assessment Year 2021
Principal Product Sanitizer/Detergent
NAICS 325611 - Soap and Other Detergent Manufacturing
SIC 2841 - Soap And Other Detergents
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 60,000
Annual Production 21,345,792 Pounds
Production Hrs. Annual 3,120
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $71,041 728,972 kWh $0.10
Natural Gas $20,970 3,359 MMBtu $6.24
TOTAL ENERGY COSTS $102,390
RECOMMENDED SAVINGS* $38,566 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,399
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,671
Cost:
$95
$1,671 17,135 - - - - $1,671
17,135
kWh
-
-
MMBtu
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$982
Cost:
$120
$982 10,075 - - - - $982
10,075
kWh
-
-
MMBtu
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$20,309
Cost:
$8,100
$20,309 208,302 - - - - $20,309
208,302
kWh
-
-
MMBtu
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$416
Cost:
$380
$416 4,264 - - - - $416
4,264
kWh
-
-
MMBtu
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$330
Cost:
$450
$330 3,389 - - - - $330
3,389
kWh
-
-
MMBtu
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,621
Cost:
$2,279
$1,621 17,035 - - - - $1,621
17,035
kWh
-
-
MMBtu
-
-
$
07: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$4,813
Cost:
$8,000
- - - - $4,813 - -
-
kWh
-
-
MMBtu
$4,813
-
$
08: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$8,424
Cost:
$30,935
- - $8,424 1,350 - - -
-
kWh
$8,424
1,350
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$38,566
Cost:
$50,359
$25,329 260,200 $8,424 1,350 $4,813 - $25,329
260,200
kWh
$8,424
1,350
MMBtu
$4,813
-
$
TOTAL IMPLEMENTED Savings:
$3,399
Cost:
$1,045
$3,399 34,863 - - - - $3,399
34,863
kWh
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes