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IAC Assessment: IP0163
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IAC Assessment: IP0163
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IAC Center Indiana University-Purdue University
Assessment Year 2022
Principal Product Metal Stampings
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 680
Plant Area (Sq.Ft.) 504,884
Annual Production 22,553,512 Units
Production Hrs. Annual 5,840
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,594,858 22,601,607 kWh $0.07
Electricity Demand $536,014 52,310 kW-months/year $10.25
Electricity Fees $1,561 - $ -
Natural Gas $141,522 15,307 MMBtu $9.25
TOTAL ENERGY COSTS $2,273,955
RECOMMENDED SAVINGS* $52,983 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,961
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$241
Cost:
-
$186 2,616 $55 5 - - $186
2,616
kWh
$55
5
kW-months/year
-
-
MMBtu
02: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$24,564
Cost:
-
$17,335 244,151 $7,229 703 - - $17,335
244,151
kWh
$7,229
703
kW-months/year
-
-
MMBtu
03: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$1,306
Cost:
$3
$70 978 - - $1,236 134 $70
978
kWh
-
-
kW-months/year
$1,236
134
MMBtu
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,682
Cost:
$248
$2,682 37,778 - - - - $2,682
37,778
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$712
Cost:
$72
$712 10,030 - - - - $712
10,030
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$14,466
Cost:
$3,681
$14,466 203,745 - - - - $14,466
203,745
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,570
Cost:
$851
$1,210 17,035 $360 35 - - $1,210
17,035
kWh
$360
35
kW-months/year
-
-
MMBtu
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,345
Cost:
$2,259
$2,345 33,968 - - - - $2,345
33,968
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$640
Cost:
$674
$640 9,018 - - - - $640
9,018
kWh
-
-
kW-months/year
-
-
MMBtu
10: 2.2428 USE FLUE GASES IN RADIANT HEATER FOR SPACE HEATING, OVENS, ETC Savings:
$4,458
Cost:
$8,975
- - - - $4,458 485 -
-
kWh
-
-
kW-months/year
$4,458
485
MMBtu
TOTAL RECOMMENDED Savings:
$52,983
Cost:
$16,763
$39,644 559,319 $7,644 744 $5,694 620 $39,644
559,319
kWh
$7,644
744
kW-months/year
$5,694
620
MMBtu
TOTAL IMPLEMENTED Savings:
$23,961
Cost:
$7,788
$22,310 315,168 $415 40 $1,236 134 $22,310
315,168
kWh
$415
40
kW-months/year
$1,236
134
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas