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IAC Assessment: KU0149
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IAC Assessment: KU0149
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IAC Center Univ. of Kansas
Assessment Year 1984
Principal Product PETROLEUM PUMP CABLE
NAICS n/a
SIC 3357 - Nonferrous Wiredrawing & Insulating
Sales $10,000,000-$50,000,000
# of Employees 115
Plant Area (Sq.Ft.) 0
Annual Production 1,800 Pieces
Production Hrs. Annual 7,200
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $429,611 7,306,858 kWh $0.06
Natural Gas $138,948 33,236 MMBtu $4.18
TOTAL ENERGY COSTS $568,559
RECOMMENDED SAVINGS* $63,721 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $54,348
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$34,443
Cost:
$3,262
$34,443 585,873 - - - - $34,443
585,873
kWh
-
-
MMBtu
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,920
Cost:
$350
$4,359 74,150 $(-439) (-105) - - $4,359
74,150
kWh
$(-439)
(-105)
MMBtu
-
-
$
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$965
Cost:
$400
$965 16,413 - - - - $965
16,413
kWh
-
-
MMBtu
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,550
Cost:
$75
$2,550 43,376 - - - - $2,550
43,376
kWh
-
-
MMBtu
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$666
Cost:
$350
$741 12,603 $(-75) (-18) - - $741
12,603
kWh
$(-75)
(-18)
MMBtu
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$480
Cost:
$325
$534 9,086 $(-54) (-13) - - $534
9,086
kWh
$(-54)
(-13)
MMBtu
-
-
$
08: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$1,626
Cost:
$700
- - $1,626 389 - - -
-
kWh
$1,626
389
MMBtu
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,551
Cost:
$300
$1,551 26,377 - - - - $1,551
26,377
kWh
-
-
MMBtu
-
-
$
10: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$586
Cost:
$300
$586 9,965 - - - - $586
9,965
kWh
-
-
MMBtu
-
-
$
11: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$339
Cost:
$350
- - $339 81 - - -
-
kWh
$339
81
MMBtu
-
-
$
12: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$125
Cost:
$20
- - $125 30 - - -
-
kWh
$125
30
MMBtu
-
-
$
13: 2.2711 UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING Savings:
$911
Cost:
$820
- - $911 218 - - -
-
kWh
$911
218
MMBtu
-
-
$
14: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$834
Cost:
$1,300
$930 15,826 $(-96) (-23) - - $930
15,826
kWh
$(-96)
(-23)
MMBtu
-
-
$
15: 2.2511 INSULATE BARE EQUIPMENT Savings:
$834
Cost:
$40
$930 15,826 $(-96) (-23) - - $930
15,826
kWh
$(-96)
(-23)
MMBtu
-
-
$
16: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$3,367
Cost:
$30
$3,308 56,272 $59 14 - - $3,308
56,272
kWh
$59
14
MMBtu
-
-
$
17: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$534
Cost:
-
$534 9,086 - - - - $534
9,086
kWh
-
-
MMBtu
-
-
$
18: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$121
Cost:
-
$121 2,052 - - - - $121
2,052
kWh
-
-
MMBtu
-
-
$
19: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$131
Cost:
-
$52 879 $79 19 - - $52
879
kWh
$79
19
MMBtu
-
-
$
20: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$310
Cost:
$550
$310 5,275 - - - - $310
5,275
kWh
-
-
MMBtu
-
-
$
21: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$278
Cost:
-
$190 3,224 $88 21 - - $190
3,224
kWh
$88
21
MMBtu
-
-
$
23: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$4,551
Cost:
$1,425
- - $4,551 1,089 - - -
-
kWh
$4,551
1,089
MMBtu
-
-
$
24: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$486
Cost:
-
- - $786 188 $(-300) - -
-
kWh
$786
188
MMBtu
$(-300)
-
$
25: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,579
Cost:
$500
- - $2,579 617 - - -
-
kWh
$2,579
617
MMBtu
-
-
$
26: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$276
Cost:
$300
- - $276 66 - - -
-
kWh
$276
66
MMBtu
-
-
$
27: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,258
Cost:
$906
- - $1,258 301 - - -
-
kWh
$1,258
301
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$63,721
Cost:
$12,303
$52,104 886,283 $11,917 2,851 $(-300) - $52,104
886,283
kWh
$11,917
2,851
MMBtu
$(-300)
-
$
TOTAL IMPLEMENTED Savings:
$54,348
Cost:
$8,257
$45,712 777,549 $8,936 2,138 $(-300) - $45,712
777,549
kWh
$8,936
2,138
MMBtu
$(-300)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes