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IAC Assessment: KU0156
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IAC Assessment: KU0156
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IAC Center Univ. of Kansas
Assessment Year 1985
Principal Product DISTILLED MONOGLYCERIDES
NAICS n/a
SIC 2099 - Food Preparations, Nec
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 0
Annual Production 10,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $171,279 2,845,838 kWh $0.06
Natural Gas $198,196 60,562 MMBtu $3.27
Other Energy $8,000 1,136 MMBtu $7.04
TOTAL ENERGY COSTS $377,475
RECOMMENDED SAVINGS* $133,182 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,517
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Energy Electricity Usage Natural Gas Other Energy
$ kWh $ MMBtu $ MMBtu
01: 2.3413 BURN FOSSIL FUEL TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR AND USE STEAM EXHAUST FOR HEAT Savings:
$93,873
Cost:
$350,000
$126,426 2,100,528 $(-32,553) (-9,955) - - $126,426
2,100,528
kWh
$(-32,553)
(-9,955)
MMBtu
-
-
MMBtu
02: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$9,544
Cost:
$3,342
$9,544 158,558 - - - - $9,544
158,558
kWh
-
-
MMBtu
-
-
MMBtu
03: 2.2223 ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF Savings:
$6,350
Cost:
$2,500
$6,350 105,510 - - - - $6,350
105,510
kWh
-
-
MMBtu
-
-
MMBtu
04: 2.1394 REPLACE STEAM JETS ON VACUUM SYSTEM WITH ELECTRIC MOTOR DRIVEN VACUUM PUMPS Savings:
$1,428
Cost:
$2,000
$(-900) (-14,947) $2,328 712 - - $(-900)
(-14,947)
kWh
$2,328
712
MMBtu
-
-
MMBtu
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$8,064
Cost:
$2,200
- - $8,064 2,466 - - -
-
kWh
$8,064
2,466
MMBtu
-
-
MMBtu
06: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$5,611
Cost:
$1,200
- - $5,611 1,716 - - -
-
kWh
$5,611
1,716
MMBtu
-
-
MMBtu
07: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$6,298
Cost:
$1,200
- - $6,298 1,926 - - -
-
kWh
$6,298
1,926
MMBtu
-
-
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$311
Cost:
$187
- - $311 95 - - -
-
kWh
$311
95
MMBtu
-
-
MMBtu
09: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,323
Cost:
-
$71 1,172 $1,252 383 - - $71
1,172
kWh
$1,252
383
MMBtu
-
-
MMBtu
10: 2.8223 ADD AIR SHIELDS TO TRUCKS TO INCREASE FUEL MILEAGE Savings:
$239
Cost:
-
- - - - $239 34 -
-
kWh
-
-
MMBtu
$239
34
MMBtu
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$141
Cost:
$40
$141 2,345 - - - - $141
2,345
kWh
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$133,182
Cost:
$362,669
$141,632 2,353,166 $(-8,689) (-2,657) $239 34 $141,632
2,353,166
kWh
$(-8,689)
(-2,657)
MMBtu
$239
34
MMBtu
TOTAL IMPLEMENTED Savings:
$29,517
Cost:
$7,942
$9,544 158,558 $19,973 6,108 - - $9,544
158,558
kWh
$19,973
6,108
MMBtu
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage Natural Gas Other Energy Electricity Usage Natural Gas Other Energy