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IAC Assessment: KU0177
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IAC Assessment: KU0177
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IAC Center Univ. of Kansas
Assessment Year 1985
Principal Product MATTRESSES & FOUNDATIONS
NAICS n/a
SIC 2515 - Mattresses And Bedsprings
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 0
Annual Production 100,000 Pieces
Production Hrs. Annual 2,040
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $32,324 490,035 kWh $0.07
Natural Gas $31,294 6,386 MMBtu $4.90
Other Energy $23,958 2,958 MMBtu $8.10
TOTAL ENERGY COSTS $87,576
RECOMMENDED SAVINGS* $12,446 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,340
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Energy Administrative Changes Electricity Usage Natural Gas Other Energy Administrative Changes
$ kWh $ MMBtu $ MMBtu $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$972
Cost:
-
- - $1,372 280 - - $(-400) - -
-
kWh
$1,372
280
MMBtu
-
-
MMBtu
$(-400)
-
$
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$4,851
Cost:
$2,700
- - $4,851 990 - - - - -
-
kWh
$4,851
990
MMBtu
-
-
MMBtu
-
-
$
03: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$1,700
Cost:
$1,950
- - $1,700 347 - - - - -
-
kWh
$1,700
347
MMBtu
-
-
MMBtu
-
-
$
04: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$110
Cost:
-
$135 2,052 - - - - $(-25) - $135
2,052
kWh
-
-
MMBtu
-
-
MMBtu
$(-25)
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$754
Cost:
$200
$754 11,430 - - - - - - $754
11,430
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,218
Cost:
$700
$1,218 18,464 - - - - - - $1,218
18,464
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$174
Cost:
$10
$174 2,638 - - - - - - $174
2,638
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,714
Cost:
$4,000
$1,714 - - - - - - - $1,714
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
09: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$232
Cost:
$200
$232 3,517 - - - - - - $232
3,517
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
10: 2.8223 ADD AIR SHIELDS TO TRUCKS TO INCREASE FUEL MILEAGE Savings:
$721
Cost:
-
- - - - $721 89 - - -
-
kWh
-
-
MMBtu
$721
89
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$12,446
Cost:
$9,760
$4,227 38,101 $7,923 1,617 $721 89 $(-425) - $4,227
38,101
kWh
$7,923
1,617
MMBtu
$721
89
MMBtu
$(-425)
-
$
TOTAL IMPLEMENTED Savings:
$10,340
Cost:
$7,600
$3,821 31,946 $6,223 1,270 $721 89 $(-425) - $3,821
31,946
kWh
$6,223
1,270
MMBtu
$721
89
MMBtu
$(-425)
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $
Electricity Usage Natural Gas Other Energy Administrative Changes Electricity Usage Natural Gas Other Energy Administrative Changes