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IAC Assessment: KU0204
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IAC Assessment: KU0204
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IAC Center Univ. of Kansas
Assessment Year 1986
Principal Product WIRE HANGERS
NAICS n/a
SIC 2679 - Converted Paper Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 75
Plant Area (Sq.Ft.) 0
Annual Production 6,000 Tons
Production Hrs. Annual 4,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $111,011 1,466,882 kWh $0.08
Natural Gas $43,158 10,822 MMBtu $3.99
TOTAL ENERGY COSTS $154,169
RECOMMENDED SAVINGS* $65,532 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,750
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.3416 USE COMBINED CYCLE GAS TURBINE GENERATOR SETS WITH WASTE HEAT BOILERS CONNECTED TO TURBINE EXHAUST Savings:
$50,936
Cost:
$300,000
$90,764 1,199,883 $(-39,828) (-9,750) - - $90,764
1,199,883
kWh
$(-39,828)
(-9,750)
MMBtu
-
-
$
02: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$8,720
Cost:
$3,000
- - $8,720 2,186 - - -
-
kWh
$8,720
2,186
MMBtu
-
-
$
03: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$2,017
Cost:
$1,600
$2,017 26,671 - - - - $2,017
26,671
kWh
-
-
MMBtu
-
-
$
04: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$1,220
Cost:
$700
- - $1,220 306 - - -
-
kWh
$1,220
306
MMBtu
-
-
$
05: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$715
Cost:
-
- - $715 100 - - -
-
kWh
$715
100
MMBtu
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$335
Cost:
-
- - $535 134 $(-200) - -
-
kWh
$535
134
MMBtu
$(-200)
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$732
Cost:
$30
$732 9,672 - - - - $732
9,672
kWh
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$576
Cost:
$50
$576 7,620 - - - - $576
7,620
kWh
-
-
MMBtu
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$155
Cost:
$100
$155 2,052 - - - - $155
2,052
kWh
-
-
MMBtu
-
-
$
10: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$126
Cost:
-
- - $126 32 - - -
-
kWh
$126
32
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$65,532
Cost:
$305,480
$94,244 1,245,898 $(-28,512) (-6,992) $(-200) - $94,244
1,245,898
kWh
$(-28,512)
(-6,992)
MMBtu
$(-200)
-
$
TOTAL IMPLEMENTED Savings:
$5,750
Cost:
$2,480
$3,480 46,015 $2,470 540 $(-200) - $3,480
46,015
kWh
$2,470
540
MMBtu
$(-200)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes