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IAC Assessment: KU0235
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IAC Assessment: KU0235
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IAC Center Univ. of Kansas
Assessment Year 1987
Principal Product BALL BEARINGS
NAICS n/a
SIC 3562 - Ball And Roller Bearings
Sales $10,000,000-$50,000,000
# of Employees 245
Plant Area (Sq.Ft.) 0
Annual Production 35,000,000 Pieces
Production Hrs. Annual 5,688
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $484,117 10,810,961 kWh $0.04
Natural Gas $88,018 25,330 MMBtu $3.47
TOTAL ENERGY COSTS $572,135
RECOMMENDED SAVINGS* $26,245 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,830
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$11,769
Cost:
-
$11,769 262,896 - - - - $11,769
262,896
kWh
-
-
MMBtu
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,844
Cost:
-
$3,844 85,873 - - - - $3,844
85,873
kWh
-
-
MMBtu
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,582
Cost:
$400
$3,582 80,012 - - - - $3,582
80,012
kWh
-
-
MMBtu
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,242
Cost:
$4,000
- - $2,242 646 - - -
-
kWh
$2,242
646
MMBtu
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,629
Cost:
-
- - $1,829 527 $(-200) - -
-
kWh
$1,829
527
MMBtu
$(-200)
-
$
06: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$935
Cost:
$1,800
$1,299 29,015 $(-364) (-105) - - $1,299
29,015
kWh
$(-364)
(-105)
MMBtu
-
-
$
07: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$784
Cost:
$1,275
- - $784 226 - - -
-
kWh
$784
226
MMBtu
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$524
Cost:
-
- - $684 197 $(-160) - -
-
kWh
$684
197
MMBtu
$(-160)
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$643
Cost:
$150
$643 14,361 - - - - $643
14,361
kWh
-
-
MMBtu
-
-
$
10: 2.6214 SHUT OFF PILOTS IN STANDBY EQUIPMENT Savings:
$162
Cost:
-
- - $222 64 $(-60) - -
-
kWh
$222
64
MMBtu
$(-60)
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$131
Cost:
$50
$131 2,931 - - - - $131
2,931
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$26,245
Cost:
$7,675
$21,268 475,088 $5,397 1,555 $(-420) - $21,268
475,088
kWh
$5,397
1,555
MMBtu
$(-420)
-
$
TOTAL IMPLEMENTED Savings:
$9,830
Cost:
$4,400
$7,426 165,885 $2,464 710 $(-60) - $7,426
165,885
kWh
$2,464
710
MMBtu
$(-60)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes