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IAC Assessment: KU0265
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IAC Assessment: KU0265
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IAC Center Univ. of Kansas
Assessment Year 1988
Principal Product PASTA
NAICS n/a
SIC 2098 - Macaroni And Spaghetti
Sales $10,000,000-$50,000,000
# of Employees 145
Plant Area (Sq.Ft.) 0
Annual Production 70,000,000 Pounds
Production Hrs. Annual 7,200
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $325,734 7,274,912 kWh $0.04
Natural Gas $98,380 36,351 MMBtu $2.71
TOTAL ENERGY COSTS $424,114
RECOMMENDED SAVINGS* $34,152 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,672
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$2,309
Cost:
$2,400
$2,309 51,583 - - - - $2,309
51,583
kWh
-
-
MMBtu
-
-
$
02: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,548
Cost:
$400
$1,548 34,584 - - - - $1,548
34,584
kWh
-
-
MMBtu
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,892
Cost:
$5,000
- - $2,892 1,067 - - -
-
kWh
$2,892
1,067
MMBtu
-
-
$
04: 2.1222 INSTALL TURBULATORS Savings:
$2,263
Cost:
$1,250
- - $2,263 835 - - -
-
kWh
$2,263
835
MMBtu
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$771
Cost:
-
- - $921 340 $(-150) - -
-
kWh
$921
340
MMBtu
$(-150)
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$606
Cost:
$700
$(-39) (-879) $645 238 - - $(-39)
(-879)
kWh
$645
238
MMBtu
-
-
$
07: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$1,623
Cost:
$4,500
$(-404) (-9,086) $2,027 748 - - $(-404)
(-9,086)
kWh
$2,027
748
MMBtu
-
-
$
08: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$4,120
Cost:
-
$4,120 92,028 - - - - $4,120
92,028
kWh
-
-
MMBtu
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,325
Cost:
-
$1,325 29,601 - - - - $1,325
29,601
kWh
-
-
MMBtu
-
-
$
10: 3.4151 MINIMIZE WATER USAGE Savings:
$9,368
Cost:
$6,400
$(-118) (-2,638) $68 25 $9,418 - $(-118)
(-2,638)
kWh
$68
25
MMBtu
$9,418
-
$
11: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$7,327
Cost:
$6,400
- - - - $7,327 - -
-
kWh
-
-
MMBtu
$7,327
-
$
TOTAL RECOMMENDED Savings:
$34,152
Cost:
$27,050
$8,741 195,193 $8,816 3,253 $16,595 - $8,741
195,193
kWh
$8,816
3,253
MMBtu
$16,595
-
$
TOTAL IMPLEMENTED Savings:
$28,672
Cost:
$19,750
$5,288 118,112 $6,789 2,505 $16,595 - $5,288
118,112
kWh
$6,789
2,505
MMBtu
$16,595
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes