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IAC Assessment: KU0356
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IAC Assessment: KU0356
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IAC Center Univ. of Kansas
Assessment Year 1991
Principal Product ALUMINUM CASTINGS
NAICS n/a
SIC 3365 - Aluminum Foundries
Sales $10,000,000-$50,000,000
# of Employees 500
Plant Area (Sq.Ft.) 0
Annual Production 6,850,000 Pounds
Production Hrs. Annual 5,784
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $714,674 13,597,597 kWh $0.05
Natural Gas $119,350 61,595 MMBtu $1.94
TOTAL ENERGY COSTS $834,024
RECOMMENDED SAVINGS* $47,716 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$15,101
Cost:
$57,850
- - $15,101 7,784 -
-
kWh
$15,101
7,784
MMBtu
02: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$9,652
Cost:
$32,000
- - $9,652 4,975 -
-
kWh
$9,652
4,975
MMBtu
03: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$8,148
Cost:
-
- - $8,148 4,206 -
-
kWh
$8,148
4,206
MMBtu
04: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$9,225
Cost:
$34,500
$9,225 175,557 - - $9,225
175,557
kWh
-
-
MMBtu
05: 2.6232 INSTALL SET-BACK TIMERS Savings:
$4,112
Cost:
$1,140
$4,112 78,253 - - $4,112
78,253
kWh
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,478
Cost:
$725
$1,478 28,136 - - $1,478
28,136
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$47,716
Cost:
$126,215
$14,815 281,946 $32,901 16,965 $14,815
281,946
kWh
$32,901
16,965
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas