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IAC Assessment: KU0509
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IAC Assessment: KU0509
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IAC Center Univ. of Kansas
Assessment Year 1998
Principal Product extrusion machinery
NAICS n/a
SIC 3559 - Special Industry Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 60,500
Annual Production 65 Pieces
Production Hrs. Annual 4,225
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $49,768 1,629,543 kWh $0.03
Electricity Demand $26,188 6,600 kW-months/year $3.97
Natural Gas $27,818 5,044 MMBtu $5.52
TOTAL ENERGY COSTS $126,912
RECOMMENDED SAVINGS* $25,780 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,690
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Primary Product
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,070
Cost:
-
$1,070 38,394 - - - - - - - - - - - - - - $1,070
38,394
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$640
Cost:
$380
$640 23,154 - - - - - - - - - - - - - - $640
23,154
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$430
Cost:
$190
$300 10,551 $130 30 - - - - - - - - - - - - $300
10,551
kWh
$130
30
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$400
Cost:
$530
- - - - $400 74 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$400
74
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$330
Cost:
$380
$120 4,396 $210 46 - - - - - - - - - - - - $120
4,396
kWh
$210
46
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$2,630
Cost:
$1,170
- - - - - - - - $2,630 156,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$2,630
156,000
lb
-
-
$
-
-
$
-
-
$
07: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$2,330
Cost:
$4,200
- - - - - - $3,500 280 - - - - $(-1,170) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,500
280
gal
-
-
lb
-
-
$
$(-1,170)
-
$
-
-
$
08: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$10,600
Cost:
$13,800
- - - - - - - - - - - - - - $10,600 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
$10,600
-
$
09: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$7,350
Cost:
$30
- - - - - - - - - - $7,350 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$7,350
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$25,780
Cost:
$20,680
$2,130 76,495 $340 76 $400 74 $3,500 280 $2,630 156,000 $7,350 - $(-1,170) - $10,600 - $2,130
76,495
kWh
$340
76
kW-months/year
$400
74
MMBtu
$3,500
280
gal
$2,630
156,000
lb
$7,350
-
$
$(-1,170)
-
$
$10,600
-
$
TOTAL IMPLEMENTED Savings:
$11,690
Cost:
$1,580
$1,710 61,548 - - - - - - $2,630 156,000 $7,350 - - - - - $1,710
61,548
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$2,630
156,000
lb
$7,350
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Primary Product