IAC logo
IAC Assessment: KU0509
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: KU0509
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Univ. of Kansas
Assessment Year 1998
Principal Product extrusion machinery
NAICS n/a
SIC 3559 - Special Industry Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 60,500
Annual Production 65 Pieces
Production Hrs. Annual 4,225
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $49,768 1,629,543 kWh $0.03
Electricity Demand $26,188 6,600 kW-months/year $3.97
Natural Gas $27,818 5,044 MMBtu $5.52
TOTAL ENERGY COSTS $126,912
RECOMMENDED SAVINGS* $25,780 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,690
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Primary Product
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,070
Cost:
-
$1,070 38,394 - - - - - - - - - - - - - - $1,070
38,394
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$640
Cost:
$380
$640 23,154 - - - - - - - - - - - - - - $640
23,154
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$430
Cost:
$190
$300 10,551 $130 30 - - - - - - - - - - - - $300
10,551
kWh
$130
30
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$400
Cost:
$530
- - - - $400 74 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$400
74
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$330
Cost:
$380
$120 4,396 $210 46 - - - - - - - - - - - - $120
4,396
kWh
$210
46
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$2,630
Cost:
$1,170
- - - - - - - - $2,630 156,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$2,630
156,000
lb
-
-
$
-
-
$
-
-
$
07: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$2,330
Cost:
$4,200
- - - - - - $3,500 280 - - - - $(-1,170) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,500
280
gal
-
-
lb
-
-
$
$(-1,170)
-
$
-
-
$
08: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$10,600
Cost:
$13,800
- - - - - - - - - - - - - - $10,600 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
$10,600
-
$
09: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$7,350
Cost:
$30
- - - - - - - - - - $7,350 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$7,350
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$25,780
Cost:
$20,680
$2,130 76,495 $340 76 $400 74 $3,500 280 $2,630 156,000 $7,350 - $(-1,170) - $10,600 - $2,130
76,495
kWh
$340
76
kW-months/year
$400
74
MMBtu
$3,500
280
gal
$2,630
156,000
lb
$7,350
-
$
$(-1,170)
-
$
$10,600
-
$
TOTAL IMPLEMENTED Savings:
$11,690
Cost:
$1,580
$1,710 61,548 - - - - - - $2,630 156,000 $7,350 - - - - - $1,710
61,548
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$2,630
156,000
lb
$7,350
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Primary Product