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IAC Assessment: KU0514
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IAC Assessment: KU0514
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IAC Center Univ. of Kansas
Assessment Year 1999
Principal Product carbonated beverages
NAICS n/a
SIC 2086 - Bottled And Canned Soft Drinks
Sales $50,000,000-$100,000,000
# of Employees 115
Plant Area (Sq.Ft.) 216,000
Annual Production 36,000,000 Pieces
Production Hrs. Annual 4,964
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $407,016 7,369,578 kWh $0.06
Electricity Demand $92,379 17,759 kW-months/year $5.20
Natural Gas $161,592 40,840 MMBtu $3.96
TOTAL ENERGY COSTS $916,622
RECOMMENDED SAVINGS* $158,630 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $147,970
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $
01: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$25,150
Cost:
$9,360
- - - - $25,150 6,350 - - - - - - -
-
kWh
-
-
kW-months/year
$25,150
6,350
MMBtu
-
-
Tgal
-
-
lb
-
-
$
02: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$4,760
Cost:
$13,490
- - - - $4,760 1,202 - - - - - - -
-
kWh
-
-
kW-months/year
$4,760
1,202
MMBtu
-
-
Tgal
-
-
lb
-
-
$
03: 2.7291 RESCHEDULE AND REARRANGE MULTIPLE-SOURCE HEATING SYSTEMS Savings:
$2,250
Cost:
$280
- - - - $2,250 567 - - - - - - -
-
kWh
-
-
kW-months/year
$2,250
567
MMBtu
-
-
Tgal
-
-
lb
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,950
Cost:
$3,040
$1,070 35,463 $880 86 - - - - - - - - $1,070
35,463
kWh
$880
86
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,300
Cost:
$1,960
- - - - $1,300 328 - - - - - - -
-
kWh
-
-
kW-months/year
$1,300
328
MMBtu
-
-
Tgal
-
-
lb
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,120
Cost:
$860
- - $500 49 $620 70 - - - - - - -
-
kWh
$500
49
kW-months/year
$620
70
MMBtu
-
-
Tgal
-
-
lb
-
-
$
07: 3.4151 MINIMIZE WATER USAGE Savings:
$12,240
Cost:
$22,300
- - - - - - $12,240 4,976,400 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,240
4,976,400
Tgal
-
-
lb
-
-
$
08: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$2,650
Cost:
$480
- - - - - - - - $2,650 68,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,650
68,000
lb
-
-
$
09: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$490
Cost:
$260
- - - - - - $490 197,500 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$490
197,500
Tgal
-
-
lb
-
-
$
10: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$106,720
Cost:
$288,000
- - - - - - - - - - $106,720 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$106,720
-
$
TOTAL RECOMMENDED Savings:
$158,630
Cost:
$340,030
$1,070 35,463 $1,380 135 $34,080 8,517 $12,730 5,173,900 $2,650 68,000 $106,720 - $1,070
35,463
kWh
$1,380
135
kW-months/year
$34,080
8,517
MMBtu
$12,730
5,173,900
Tgal
$2,650
68,000
lb
$106,720
-
$
TOTAL IMPLEMENTED Savings:
$147,970
Cost:
$321,060
- - $500 49 $28,020 6,987 $12,730 5,173,900 - - $106,720 - -
-
kWh
$500
49
kW-months/year
$28,020
6,987
MMBtu
$12,730
5,173,900
Tgal
-
-
lb
$106,720
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes