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IAC Assessment: KU0519
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IAC Assessment: KU0519
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IAC Center Univ. of Kansas
Assessment Year 1999
Principal Product PVC pipe
NAICS n/a
SIC 3084 - Plastics Pipe
Sales $10,000,000-$50,000,000
# of Employees 68
Plant Area (Sq.Ft.) 50,450
Annual Production 49,100,000 Pounds
Production Hrs. Annual 8,640
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $227,235 8,656,507 kWh $0.03
Electricity Demand $190,693 13,306 kW-months/year $14.33
TOTAL ENERGY COSTS $549,255
RECOMMENDED SAVINGS* $99,690 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $90,380
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Primary Raw Material Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Primary Raw Material
$ kWh $ kW-months/year $ Tgal $ lb $ $
01: 2.2221 USE IMMERSION HEATING IN TANKS, MELTING POTS, ETC Savings:
$8,170
Cost:
$11,490
$5,200 196,659 $2,970 273 - - - - - - $5,200
196,659
kWh
$2,970
273
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,440
Cost:
$860
$1,550 58,617 $890 81 - - - - - - $1,550
58,617
kWh
$890
81
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,840
Cost:
$350
$1,170 44,549 $670 62 - - - - - - $1,170
44,549
kWh
$670
62
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,140
Cost:
$680
$640 24,326 $500 46 - - - - - - $640
24,326
kWh
$500
46
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,490
Cost:
$5,000
- - - - - - $1,490 64,000 - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$1,490
64,000
lb
-
-
$
06: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$270
Cost:
$160
- - - - $270 12,000 - - - - -
-
kWh
-
-
kW-months/year
$270
12,000
Tgal
-
-
lb
-
-
$
07: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$84,340
Cost:
$24,800
- - - - - - $3,340 270,000 $81,000 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$3,340
270,000
lb
$81,000
-
$
TOTAL RECOMMENDED Savings:
$99,690
Cost:
$43,340
$8,560 324,151 $5,030 462 $270 12,000 $4,830 334,000 $81,000 - $8,560
324,151
kWh
$5,030
462
kW-months/year
$270
12,000
Tgal
$4,830
334,000
lb
$81,000
-
$
TOTAL IMPLEMENTED Savings:
$90,380
Cost:
$31,170
$2,720 103,166 $1,560 143 $270 12,000 $4,830 334,000 $81,000 - $2,720
103,166
kWh
$1,560
143
kW-months/year
$270
12,000
Tgal
$4,830
334,000
lb
$81,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb $ $
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Primary Raw Material Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Primary Raw Material