IAC logo
IAC Assessment: KU0519
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: KU0519
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Univ. of Kansas
Assessment Year 1999
Principal Product PVC pipe
NAICS n/a
SIC 3084 - Plastics Pipe
Sales $10,000,000-$50,000,000
# of Employees 68
Plant Area (Sq.Ft.) 50,450
Annual Production 49,100,000 Pounds
Production Hrs. Annual 8,640
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $227,235 8,656,507 kWh $0.03
Electricity Demand $190,693 13,306 kW-months/year $14.33
TOTAL ENERGY COSTS $549,255
RECOMMENDED SAVINGS* $99,690 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $90,380
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Primary Raw Material Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Primary Raw Material
$ kWh $ kW-months/year $ Tgal $ lb $ $
01: 2.2221 USE IMMERSION HEATING IN TANKS, MELTING POTS, ETC Savings:
$8,170
Cost:
$11,490
$5,200 196,659 $2,970 273 - - - - - - $5,200
196,659
kWh
$2,970
273
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,440
Cost:
$860
$1,550 58,617 $890 81 - - - - - - $1,550
58,617
kWh
$890
81
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,840
Cost:
$350
$1,170 44,549 $670 62 - - - - - - $1,170
44,549
kWh
$670
62
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,140
Cost:
$680
$640 24,326 $500 46 - - - - - - $640
24,326
kWh
$500
46
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,490
Cost:
$5,000
- - - - - - $1,490 64,000 - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$1,490
64,000
lb
-
-
$
06: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$270
Cost:
$160
- - - - $270 12,000 - - - - -
-
kWh
-
-
kW-months/year
$270
12,000
Tgal
-
-
lb
-
-
$
07: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$84,340
Cost:
$24,800
- - - - - - $3,340 270,000 $81,000 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$3,340
270,000
lb
$81,000
-
$
TOTAL RECOMMENDED Savings:
$99,690
Cost:
$43,340
$8,560 324,151 $5,030 462 $270 12,000 $4,830 334,000 $81,000 - $8,560
324,151
kWh
$5,030
462
kW-months/year
$270
12,000
Tgal
$4,830
334,000
lb
$81,000
-
$
TOTAL IMPLEMENTED Savings:
$90,380
Cost:
$31,170
$2,720 103,166 $1,560 143 $270 12,000 $4,830 334,000 $81,000 - $2,720
103,166
kWh
$1,560
143
kW-months/year
$270
12,000
Tgal
$4,830
334,000
lb
$81,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb $ $
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Primary Raw Material Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Primary Raw Material