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IAC Assessment: KU0521
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IAC Assessment: KU0521
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IAC Center Univ. of Kansas
Assessment Year 1999
Principal Product wall ties and wall forms
NAICS n/a
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 29,300
Annual Production 11,000,000 Pounds
Production Hrs. Annual 5,080
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $23,513 571,512 kWh $0.04
Electricity Demand $5,251 1,466 kW-months/year $3.58
Natural Gas $8,605 1,460 MMBtu $5.89
TOTAL ENERGY COSTS $37,369
RECOMMENDED SAVINGS* $72,880 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $69,690
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$3,190
Cost:
$8,580
- - - - $3,190 567 - - - - -
-
kWh
-
-
kW-months/year
$3,190
567
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$640
Cost:
$500
$530 13,189 $110 31 - - - - - - $530
13,189
kWh
$110
31
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$210
Cost:
$270
$170 4,103 $40 10 - - - - - - $170
4,103
kWh
$40
10
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$230
Cost:
$640
$150 3,810 $30 9 - - - - $50 - $150
3,810
kWh
$30
9
kW-months/year
-
-
MMBtu
-
-
$
$50
-
$
05: 4.446 AUTOMATE FINISHING PROCESS Savings:
$68,610
Cost:
$109,420
$(-4,410) (-110,492) $(-950) (-261) - - $73,970 - - - $(-4,410)
(-110,492)
kWh
$(-950)
(-261)
kW-months/year
-
-
MMBtu
$73,970
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$72,880
Cost:
$119,410
$(-3,560) (-89,390) $(-770) (-211) $3,190 567 $73,970 - $50 - $(-3,560)
(-89,390)
kWh
$(-770)
(-211)
kW-months/year
$3,190
567
MMBtu
$73,970
-
$
$50
-
$
TOTAL IMPLEMENTED Savings:
$69,690
Cost:
$110,830
$(-3,560) (-89,390) $(-770) (-211) - - $73,970 - $50 - $(-3,560)
(-89,390)
kWh
$(-770)
(-211)
kW-months/year
-
-
MMBtu
$73,970
-
$
$50
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost