IAC logo
IAC Assessment: KU0521
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: KU0521
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Univ. of Kansas
Assessment Year 1999
Principal Product wall ties and wall forms
NAICS n/a
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 29,300
Annual Production 11,000,000 Pounds
Production Hrs. Annual 5,080
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $23,513 571,512 kWh $0.04
Electricity Demand $5,251 1,466 kW-months/year $3.58
Natural Gas $8,605 1,460 MMBtu $5.89
TOTAL ENERGY COSTS $37,369
RECOMMENDED SAVINGS* $72,880 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $69,690
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$3,190
Cost:
$8,580
- - - - $3,190 567 - - - - -
-
kWh
-
-
kW-months/year
$3,190
567
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$640
Cost:
$500
$530 13,189 $110 31 - - - - - - $530
13,189
kWh
$110
31
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$210
Cost:
$270
$170 4,103 $40 10 - - - - - - $170
4,103
kWh
$40
10
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$230
Cost:
$640
$150 3,810 $30 9 - - - - $50 - $150
3,810
kWh
$30
9
kW-months/year
-
-
MMBtu
-
-
$
$50
-
$
05: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$68,610
Cost:
$109,420
$(-4,410) (-110,492) $(-950) (-261) - - $73,970 - - - $(-4,410)
(-110,492)
kWh
$(-950)
(-261)
kW-months/year
-
-
MMBtu
$73,970
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$72,880
Cost:
$119,410
$(-3,560) (-89,390) $(-770) (-211) $3,190 567 $73,970 - $50 - $(-3,560)
(-89,390)
kWh
$(-770)
(-211)
kW-months/year
$3,190
567
MMBtu
$73,970
-
$
$50
-
$
TOTAL IMPLEMENTED Savings:
$69,690
Cost:
$110,830
$(-3,560) (-89,390) $(-770) (-211) - - $73,970 - $50 - $(-3,560)
(-89,390)
kWh
$(-770)
(-211)
kW-months/year
-
-
MMBtu
$73,970
-
$
$50
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost