IAC logo
IAC Assessment: KU0523
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: KU0523
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Univ. of Kansas
Assessment Year 1999
Principal Product structural steel
NAICS n/a
SIC 3441 - Fabricated Structural Metal
Sales $5,000,000-$10,000,000
# of Employees 95
Plant Area (Sq.Ft.) 290,000
Annual Production 15,000 Tons
Production Hrs. Annual 3,120
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $73,437 1,912,368 kWh $0.04
Electricity Demand $37,563 11,582 kW-months/year $3.24
Natural Gas $45,208 10,139 MMBtu $4.46
TOTAL ENERGY COSTS $160,208
RECOMMENDED SAVINGS* $19,910 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ gal $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,490
Cost:
$7,600
- - - - - - $7,490 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$7,490
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,040
Cost:
$2,050
$3,000 82,356 $1,040 317 - - - - - - $3,000
82,356
kWh
$1,040
317
kW-months/year
-
-
gal
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,100
Cost:
$560
$1,260 34,584 $840 254 - - - - - - $1,260
34,584
kWh
$840
254
kW-months/year
-
-
gal
-
-
$
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$800
Cost:
$1,530
$480 13,189 $170 50 - - - - $150 - $480
13,189
kWh
$170
50
kW-months/year
-
-
gal
-
-
$
$150
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$740
Cost:
$450
$550 15,240 $190 59 - - - - - - $550
15,240
kWh
$190
59
kW-months/year
-
-
gal
-
-
$
-
-
$
06: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$4,740
Cost:
$6,300
$(-130) (-3,810) $(-170) (-50) $1,790 620 - - $3,250 - $(-130)
(-3,810)
kWh
$(-170)
(-50)
kW-months/year
$1,790
620
gal
-
-
$
$3,250
-
$
TOTAL RECOMMENDED Savings:
$19,910
Cost:
$18,490
$5,160 141,559 $2,070 630 $1,790 620 $7,490 - $3,400 - $5,160
141,559
kWh
$2,070
630
kW-months/year
$1,790
620
gal
$7,490
-
$
$3,400
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Administrative Changes Ancillary Material Cost