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IAC Assessment: KU0531
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IAC Assessment: KU0531
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IAC Center Univ. of Kansas
Assessment Year 1999
Principal Product audiocassettes
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 165
Plant Area (Sq.Ft.) 92,000
Annual Production 11,700,000 Pounds
Production Hrs. Annual 8,736
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $213,384 13,156,507 kWh $0.02
Electricity Demand $241,081 21,474 kW-months/year $11.23
TOTAL ENERGY COSTS $525,517
RECOMMENDED SAVINGS* $105,220 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$8,350
Cost:
$9,600
- - - - - - - - $8,350 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$8,350
-
$
-
-
$
02: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,350
Cost:
$3,690
$870 56,272 $850 77 - - - - - - $630 - $870
56,272
kWh
$850
77
kW-months/year
-
-
lb
-
-
$
-
-
$
$630
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,520
Cost:
$2,670
$770 49,531 $750 68 - - - - - - - - $770
49,531
kWh
$750
68
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,370
Cost:
$110
$690 44,549 $680 61 - - - - - - - - $690
44,549
kWh
$680
61
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
05: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$600
Cost:
-
- - - - $600 7,600 - - - - - - -
-
kWh
-
-
kW-months/year
$600
7,600
lb
-
-
$
-
-
$
-
-
$
06: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$91,030
Cost:
$325,000
$(-1,680) (-108,734) $(-1,640) (-149) - - $94,350 - - - - - $(-1,680)
(-108,734)
kWh
$(-1,640)
(-149)
kW-months/year
-
-
lb
$94,350
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$105,220
Cost:
$341,070
$650 41,618 $640 57 $600 7,600 $94,350 - $8,350 - $630 - $650
41,618
kWh
$640
57
kW-months/year
$600
7,600
lb
$94,350
-
$
$8,350
-
$
$630
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost