IAC logo
IAC Assessment: KU0538
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: KU0538
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Univ. of Kansas
Assessment Year 2000
Principal Product plastic automotive care products
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 500
Plant Area (Sq.Ft.) 152,000
Annual Production 320,000 Pieces
Production Hrs. Annual 6,240
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $225,027 6,806,858 kWh $0.03
Electricity Demand $72,705 17,161 kW-months/year $4.24
Natural Gas $4,388 781 MMBtu $5.62
TOTAL ENERGY COSTS $336,130
RECOMMENDED SAVINGS* $98,080 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,510
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Product
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$8,050
Cost:
$6,500
- - $8,050 - - - - - - - -
-
kWh
$8,050
-
kW-months/year
-
-
lb
-
-
$
-
-
$
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,820
Cost:
$4,500
$1,550 52,462 $270 51 - - - - - - $1,550
52,462
kWh
$270
51
kW-months/year
-
-
lb
-
-
$
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,510
Cost:
$600
$1,120 37,808 $390 73 - - - - - - $1,120
37,808
kWh
$390
73
kW-months/year
-
-
lb
-
-
$
-
-
$
04: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$7,970
Cost:
$8,500
- - - - $7,970 364,000 - - - - -
-
kWh
-
-
kW-months/year
$7,970
364,000
lb
-
-
$
-
-
$
05: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$66,300
Cost:
$14,000
- - - - - - $66,300 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$66,300
-
$
-
-
$
06: 4.6250 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$12,430
Cost:
$8,200
- - - - - - $6,580 - $5,850 - -
-
kWh
-
-
kW-months/year
-
-
lb
$6,580
-
$
$5,850
-
$
TOTAL RECOMMENDED Savings:
$98,080
Cost:
$42,300
$2,670 90,270 $8,710 124 $7,970 364,000 $72,880 - $5,850 - $2,670
90,270
kWh
$8,710
124
kW-months/year
$7,970
364,000
lb
$72,880
-
$
$5,850
-
$
TOTAL IMPLEMENTED Savings:
$1,510
Cost:
$600
$1,120 37,808 $390 73 - - - - - - $1,120
37,808
kWh
$390
73
kW-months/year
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Product