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IAC Assessment: KU0538
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IAC Assessment: KU0538
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IAC Center Univ. of Kansas
Assessment Year 2000
Principal Product plastic automotive care products
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 500
Plant Area (Sq.Ft.) 152,000
Annual Production 320,000 Pieces
Production Hrs. Annual 6,240
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $225,027 6,806,858 kWh $0.03
Electricity Demand $72,705 17,161 kW-months/year $4.24
Natural Gas $4,388 781 MMBtu $5.62
TOTAL ENERGY COSTS $336,130
RECOMMENDED SAVINGS* $98,080 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,510
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Product
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$8,050
Cost:
$6,500
- - $8,050 - - - - - - - -
-
kWh
$8,050
-
kW-months/year
-
-
lb
-
-
$
-
-
$
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,820
Cost:
$4,500
$1,550 52,462 $270 51 - - - - - - $1,550
52,462
kWh
$270
51
kW-months/year
-
-
lb
-
-
$
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,510
Cost:
$600
$1,120 37,808 $390 73 - - - - - - $1,120
37,808
kWh
$390
73
kW-months/year
-
-
lb
-
-
$
-
-
$
04: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$7,970
Cost:
$8,500
- - - - $7,970 364,000 - - - - -
-
kWh
-
-
kW-months/year
$7,970
364,000
lb
-
-
$
-
-
$
05: 4.446 AUTOMATE FINISHING PROCESS Savings:
$66,300
Cost:
$14,000
- - - - - - $66,300 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$66,300
-
$
-
-
$
06: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$12,430
Cost:
$8,200
- - - - - - $6,580 - $5,850 - -
-
kWh
-
-
kW-months/year
-
-
lb
$6,580
-
$
$5,850
-
$
TOTAL RECOMMENDED Savings:
$98,080
Cost:
$42,300
$2,670 90,270 $8,710 124 $7,970 364,000 $72,880 - $5,850 - $2,670
90,270
kWh
$8,710
124
kW-months/year
$7,970
364,000
lb
$72,880
-
$
$5,850
-
$
TOTAL IMPLEMENTED Savings:
$1,510
Cost:
$600
$1,120 37,808 $390 73 - - - - - - $1,120
37,808
kWh
$390
73
kW-months/year
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Product