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IAC Assessment: KU0540
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IAC Assessment: KU0540
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IAC Center Univ. of Kansas
Assessment Year 2000
Principal Product comercial turf equipment
NAICS n/a
SIC 3523 - Farm Machinery And Equipment
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 95,707
Annual Production 2,320 Pieces
Production Hrs. Annual 6,120
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $85,846 2,319,461 kWh $0.04
Electricity Demand $88,265 7,740 kW-months/year $11.40
Natural Gas $48,149 12,600 MMBtu $3.82
TOTAL ENERGY COSTS $270,128
RECOMMENDED SAVINGS* $71,230 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ Tgal $ gal $ $ $ $ $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$3,370
Cost:
$10,180
$3,370 94,373 - - - - - - - - - - - - $3,370
94,373
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,240
Cost:
$450
$1,390 38,687 $850 76 - - - - - - - - - - $1,390
38,687
kWh
$850
76
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,000
Cost:
$2,400
- - $2,000 - - - - - - - - - - - -
-
kWh
$2,000
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$680
Cost:
$70
$420 11,723 $260 23 - - - - - - - - - - $420
11,723
kWh
$260
23
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
05: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$20,800
Cost:
$9,400
$(-790) (-21,981) $(-490) (-43) $22,080 7,773,320 - - - - - - - - $(-790)
(-21,981)
kWh
$(-490)
(-43)
kW-months/year
$22,080
7,773,320
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
06: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$5,920
Cost:
$240
- - $(-570) (-50) - - $2,060 875 $(-3,630) - - - $8,060 - -
-
kWh
$(-570)
(-50)
kW-months/year
-
-
Tgal
$2,060
875
gal
$(-3,630)
-
$
-
-
$
$8,060
-
$
07: 4.446 AUTOMATE FINISHING PROCESS Savings:
$33,420
Cost:
$92,600
$(-1,160) (-32,532) $(-2,020) (-180) - - - - $36,600 - - - - - $(-1,160)
(-32,532)
kWh
$(-2,020)
(-180)
kW-months/year
-
-
Tgal
-
-
gal
$36,600
-
$
-
-
$
-
-
$
08: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$2,800
Cost:
$6,000
- - - - - - - - - - $2,800 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
$2,800
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$71,230
Cost:
$121,340
$3,230 90,270 $30 (-174) $22,080 7,773,320 $2,060 875 $32,970 - $2,800 - $8,060 - $3,230
90,270
kWh
$30
(-174)
kW-months/year
$22,080
7,773,320
Tgal
$2,060
875
gal
$32,970
-
$
$2,800
-
$
$8,060
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost