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IAC Assessment: LE0140
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IAC Assessment: LE0140
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IAC Center Lehigh University
Assessment Year 2002
Principal Product High Prssure Pipe Fittings
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 54
Plant Area (Sq.Ft.) 60,000
Annual Production 5,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $149,073 1,564,505 kWh $0.10
Electricity Demand $93,288 13,470 kW-months/year $6.93
Natural Gas $73,646 10,531 MMBtu $6.99
TOTAL ENERGY COSTS $316,007
RECOMMENDED SAVINGS* $34,196 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,395
Cost:
$1,000
$2,284 63,970 $1,111 161 - - - - $2,284
63,970
kWh
$1,111
161
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,492
Cost:
-
$2,349 65,797 $1,143 166 - - - - $2,349
65,797
kWh
$1,143
166
kW-months/year
-
-
$
-
-
MMBtu
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$13,648
Cost:
$33,900
- - - - $13,648 - - - -
-
kWh
-
-
kW-months/year
$13,648
-
$
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,017
Cost:
$100
$3,017 84,504 - - - - - - $3,017
84,504
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$10,644
Cost:
$20,000
- - - - - - $10,644 1,955 -
-
kWh
-
-
kW-months/year
-
-
$
$10,644
1,955
MMBtu
TOTAL RECOMMENDED Savings:
$34,196
Cost:
$55,000
$7,650 214,271 $2,254 327 $13,648 - $10,644 1,955 $7,650
214,271
kWh
$2,254
327
kW-months/year
$13,648
-
$
$10,644
1,955
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas