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IAC Assessment: LE0147
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IAC Assessment: LE0147
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IAC Center Lehigh University
Assessment Year 2002
Principal Product Precision Cylindrical Grinders
NAICS n/a
SIC 3541 - Machine Tools, Metal Cutting Types
Sales $100,000,000-$500,000,000
# of Employees 300
Plant Area (Sq.Ft.) 0
Annual Production 100 Pieces
Production Hrs. Annual 2,040
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $513,532 10,687,691 kWh $0.05
Electricity Demand $268,576 28,917 kW-months/year $9.29
Natural Gas $76,165 48,715 MMBtu $1.56
TOTAL ENERGY COSTS $858,273
RECOMMENDED SAVINGS* $70,303 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,084
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,429
Cost:
$900
$7,107 310,270 $4,322 465 - - - - $7,107
310,270
kWh
$4,322
465
kW-months/year
-
-
$
-
-
MMBtu
02: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$6,177
Cost:
$4,200
- - - - - - $6,177 3,952 -
-
kWh
-
-
kW-months/year
-
-
$
$6,177
3,952
MMBtu
03: 2.8112 COMBINE UTILITY METERS Savings:
$30,000
Cost:
$1,000
- - - - $30,000 - - - -
-
kWh
-
-
kW-months/year
$30,000
-
$
-
-
MMBtu
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,478
Cost:
$750
- - - - - - $1,478 947 -
-
kWh
-
-
kW-months/year
-
-
$
$1,478
947
MMBtu
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,219
Cost:
$13,000
- - - - - - $2,219 1,422 -
-
kWh
-
-
kW-months/year
-
-
$
$2,219
1,422
MMBtu
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$19,000
Cost:
$38,000
$19,000 829,694 - - - - - - $19,000
829,694
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$70,303
Cost:
$57,850
$26,107 1,139,964 $4,322 465 $30,000 - $9,874 6,321 $26,107
1,139,964
kWh
$4,322
465
kW-months/year
$30,000
-
$
$9,874
6,321
MMBtu
TOTAL IMPLEMENTED Savings:
$19,084
Cost:
$5,850
$7,107 310,270 $4,322 465 - - $7,655 4,899 $7,107
310,270
kWh
$4,322
465
kW-months/year
-
-
$
$7,655
4,899
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas