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IAC Assessment: LE0165
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IAC Assessment: LE0165
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IAC Center Lehigh University
Assessment Year 2003
Principal Product Powdered Metals, Alloys, Minerals and Chemicals
NAICS 331221 - Rolled Steel Shape Manufacturing
SIC 3399 - Primary Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 40
Plant Area (Sq.Ft.) 100,000
Annual Production 12,000 Tons
Production Hrs. Annual 4,160
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $150,693 2,071,200 kWh $0.07
Electricity Demand $79,061 6,572 kW-months/year $12.03
Natural Gas $80,770 9,839 MMBtu $8.21
TOTAL ENERGY COSTS $310,524
RECOMMENDED SAVINGS* $21,188 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,438
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Electricity Usage Electricity Demand Natural Gas Fuel Oil #2
$ kWh $ kW-months/year $ MMBtu $ MMBtu
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$8,970
Cost:
$1,440
- - - - $8,970 1,092 - - -
-
kWh
-
-
kW-months/year
$8,970
1,092
MMBtu
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,288
Cost:
$500
$2,288 31,425 - - - - - - $2,288
31,425
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,356
Cost:
$263
$4,027 47,861 $1,329 110 - - - - $4,027
47,861
kWh
$1,329
110
kW-months/year
-
-
MMBtu
-
-
MMBtu
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$468
Cost:
-
- - - - - - $468 44 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$468
44
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$498
Cost:
-
$498 6,845 - - - - - - $498
6,845
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
06: 2.2312 MINIMIZE NON-ESSENTIAL MATERIAL IN HEAT TREATMENT PROCESS Savings:
$3,608
Cost:
$500
- - - - $3,608 440 - - -
-
kWh
-
-
kW-months/year
$3,608
440
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$21,188
Cost:
$2,703
$6,813 86,131 $1,329 110 $12,578 1,532 $468 44 $6,813
86,131
kWh
$1,329
110
kW-months/year
$12,578
1,532
MMBtu
$468
44
MMBtu
TOTAL IMPLEMENTED Savings:
$9,438
Cost:
$1,440
- - - - $8,970 1,092 $468 44 -
-
kWh
-
-
kW-months/year
$8,970
1,092
MMBtu
$468
44
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Electricity Usage Electricity Demand Natural Gas Fuel Oil #2